SHKOLNIKOV YURY (US)
EP1319476A2 | 2003-06-18 | |||
US6176412B1 | 2001-01-23 | |||
EP1400314A1 | 2004-03-24 | |||
US20030121948A1 | 2003-07-03 |
1. | In a fastener driving tool with a magazine, a nosepiece and a driver blade slidably reciprocating relative to the nosepiece for driving fasteners, a mechanism for preventing jamming, comprising: a follower slidably disposed inside the magazine for urging fasteners toward the nosepiece, and having a formation for engaging the driver blade and preventing driver blade reciprocation after the last fastener in the magazine has been driven. |
2. | The mechanism of claim 1 wherein the nosepiece includes a shear block defining a fastener passage slot, and said follower is constructed and arranged to enter the slot after the last fastener is driven. |
3. | The mechanism of claim 2 wherein said nosepiece defines a driver blade path, and a leading edge of said follower extends into said track after the last fastener is driven. |
4. | The mechanism of claim 1 wherein said follower includes a first portion for engaging the fastener strip, and a second portion for engaging the driver blade. |
5. | The mechanism of claim 4 wherein said second portion laterally expands past the first portion for guiding said follower in the magazine. |
6. | The mechanism of claim 4 wherein said follower is generally "T" shaped when viewed from the front. |
7. | The mechanism of claim 4 wherein said driver blade has a lower end, and in a prefϊring position, once the last fastener is driven, said follower extends into said nosepiece and said second portion is disposed in close proximity to said lower end. |
8. | The mechanism of claim 7, wherein after the last fastener is driven, said lower end of said driver blade is approximately 0.025 to 0.1 inch from said second portion. |
9. | The mechanism of claim 4, wherein said shear block has an upper edge, and wherein said second portion slidingly engages said upper edge for supporting said second portion against movement of said driver blade. |
10. | A fastenerdriving tool, comprising: a magazine having a first end for receiving fasteners, a second end for deliveringiasteners for^driying, and a guide channel; 09647 a nosepiece defining a fastener passage slot in communication with said magazine for receiving fasteners from said second end and a driver blade path in communication with said slot; a driver blade slidably reciprocating in said driver blade path for driving fasteners; and a follower slidably disposed inside said magazine and having a first portion for urging fasteners toward said nosepiece and a second portion for engaging said driver blade and preventing driver blade reciprocation after the last fastener in a fastener strip has been driven. |
11. | The tool of claim 10 wherein said second portion is slidably engaged in said guide channel, and has a front edge extending beyond a leading edge of said first portion. |
12. | The tool of claim 10 wherein said nosepiece includes a shear block with an upper edge, and said second portion slidably engages said upper edge for supporting said second portion against movement of said driver blade. |
13. | The tool of claim 10 wherein said first portion of said follower is aligned with said slot in said nosepiece and extends into said driver blade path after the last fastener has been driven. |
14. | The tool of claim 10 wherein said second portion is displaced in a range of 0.025 to 0.10 inch from a lower end of said driver blade after the last fastener has been driven. |
15. | The tool of claim 10 wherein said second portion is supported in said guide channel and receives a lower end of said driver blade for preventing further linear reciprocation after the last fastener has been driven. |
BACKGROUND OF THE INVENTION
The present invention relates to fastener- driving tools, also known as
power nailers, which are typically powered by combustion, pneumatics,
electricity, are powder-activated or otherwise powered. In such tools, a plurality
of fasteners are sequentially arranged in a magazine and are urged by a biased
follower toward a driving end of the magazine where the fasteners are each pushed
into a nosepiece. Once in the nosepiece, the fasteners are driven into a workpiece
by a reciprocating driver blade.
A design criterion of most such tools is that the tool should be
disabled when the magazine is empty of fasteners. So-called "dry firing" or
"blank firing" generates significant stresses in the tool and can damage the
workpiece or the tool itself. Indicator mechanisms are known in such tools to
indicate to the user when the magazine is empty or almost empty, so that the
magazine can be refilled prior to a dry firing condition. In some of these known
mechanisms, once a magazine follower reaches a preset point where a relatively
few fasteners remain in the magazine, the tool is disabled by locking a workpiece
contact element to prevent dry firing.
While the prevention of dry firing is common to many types of
fastener-driving tools, it is particularly challenging when the fasteners are finish
nails, which typically are provided in stamped strips. The problems associated
with driving such fasteners are described in commonly assigned U.S. Patent No.
6,176,412 which is incorporated by reference. Each fastener is relatively thin, and
this reduced thickness results in a relatively small increment of movement of the
follower upon the driving of each fastener. Thus, it is difficult to design a tool
using such fasteners to effectively alert the user when the magazine needs
refilling.
A related design problem is that visual indicator systems for
preventing dry firing require attention by the operator for effectiveness. If the user
is understandably preoccupied with driving fasteners, the status of the magazine
may be overlooked, resulting in a dry firing situation due to an empty magazine.
In some cases, audible warning systems may also be overlooked when the user is
concentrating on fastener application.
A related design issue is that in some cases, leftover fastener strip
segments are prone to "tumble" or become misaligned within the magazine. Such
segments can cause the tool to jam, especially in applications where the nail
follower or pusher in the magazine fails to strongly urge the fasteners toward the
nosepiece. This problem is especially severe when plastic collated fasteners are
used. Since the plastic collation media is relatively brittle, the tendency is for the
fasteners to become detached from the media and tumble around inside the
magazine.
Thus, there is a need for providing a power nail feeding mechanism
for a fastener-driving tool which prevents the tumbling or misalignment of
fastener strip segments within the magazine. There is also a need for providing a
power nail feeding mechanism for such a tool which prevents jams in either the
magazine or the nosepiece due to stray or misaligned fastener strip segments.
There is also a need for a more effective system for preventing dry firing in fastener-driving tools .
BRIEF SUMMARY OF THE INVENTION
The above-listed objects are met or exceeded by the magazine
follower for a fastener-driving tool, wherein the follower is configured to block
downward movement of the driver blade after the driving of the last fastener in a
strip or in the magazine. By completely emptying the magazine before blocking
tool operation, the problems created by stray or misaligned fastener strip segments
and associated collating strip material are reduced.
More specifically, in a fastener- driving tool with a magazine, a
nosepiece, and a driver blade slidably reciprocating relative to the nosepiece for
driving fasteners, a mechanism for preventing jamming includes a follower
slidably disposed inside the magazine for urging fasteners toward the nosepiece,
and having a formation for engaging the driver blade and preventing driver blade
reciprocation after the last fastener in the magazine has been driven.
In another embodiment, a fastener-driving tool includes a magazine
having a first end for receiving fasteners, a second end for delivering fasteners for
driving, and a guide channel. A nosepiece defines a fastener passage slot in
communication with the magazine for receiving fasteners from the second end,
and a driver blade path in communication with the slot. A driver blade slidably
reciprocates in said driver blade path for driving fasteners. A follower is slidably
disposed inside the magazine and has a first portion for urging fasteners toward
the nosepiece and a second portion for engaging the driver blade and preventing
driver blade reciprocation after the last fastener in a fastener strip has been driven.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1 is a rear perspective elevation of a fastener-driving tool of the
type which is suitable for use with the present invention;
FIG. 2 is an enlarged, fragmentary side elevation of the tool shown
in FIG. 1 with portions omitted for clarity; and
FIG. 3 is an enlarged fragmentary front perspective of the tool of
FIG. 1 , with portions omitted for clarity.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to FIGs. 1 and 2, a fastener-driving tool suitable for
use with the present lockout mechanism is generally designated 10. While the tool
10 is depicted as a pneumatic tool, it is contemplated that the present mechanism
may also be utilized with combustion-powered, powder, electric-powered, or any
other power sources for fastener tools, provided they employ a magazine for
sequentially feeding fasteners to a nosepiece or equivalent structure where they are
impacted by a driver blade for driving action into a workpiece. The tool 10
includes a housing 12 enclosing a fastener driving portion 14 which includes a
reciprocating driver blade 16 traveling in a driver blade path 18 in a nosepiece 20
for driving fasteners into a workpiece as is known in the art.
A magazine 22 is associated with the housing 12 and has a first or
feed end 24 and a second or driving end 26, the latter closer to, and connected to
the nosepiece 20 for feeding fasteners (not shown) contained within the magazine
toward the driver blade path 18. As is known in the art, the fasteners are
preferably provided in strips, with adjacent fasteners temporarily secured to each
other with chemical adhesives, tape or plastic collator strips. A disadvantage of
conventional tools is that the last few remaining fasteners in a strip, and/or collator
strips or other adhesive materials often become jammed in the magazine 22 and/or
the nosepiece 20.
The fasteners are inserted into the magazine 22 at the feed end 24
through a slot 28 as is well known in the art. In some tools, the slot 28 is provided
in an endcap which in turn is secured to a main magazine body. A handle 30 is
connected to the housing 12 between the fastener-driving portion 14 and the feed
end 24 of the magazine 22. In some embodiments, the handle 30, the magazine 22
and the fastener- driving portion 14 of the housing 12 are integrally formed. It is
also contemplated to have the handle 30 and the fastener-driving portion 14
integrally formed, with the magazine 22 a separate component.
Referring again to the magazine 22, a fastener track 32 is defined for
enabling the passage of the fasteners toward the nosepiece 20. In a preferred
embodiment, the fastener track 32 is partially defined by opposing halves 34, 36 of
the magazine 22. Unitary magazines are also contemplated. An interior of an
upper portion 38 the magazine 22 appears generally 'T'-shaped in cross section,
with a generally vertical leg 39 formed by the fastener track 32, and a generally
horizontal leg 40 formed at an upper end of the fastener track, the leg 40 also
referred to as a guide channel. The guide channel 40 is in communication with the
vertical leg 39 and is used to slidably receive heads of the fasteners for guiding
them towards the second or driving end 26 of the magazine 22. Elongate shank
portions of the fasteners slide in the vertical leg 39.
Referring now to FIGs. 2 and 3, the nosepiece 20 includes a shear
block 42 defining a fastener passage slot 44 which is in communication with the
fastener track 32 of the magazine 22, and is also in communication with the driver
blade path 18. Depending on the configuration of the particular tool, the
nos-epiece__2D-_and._the_ she_ar_ block__44_ may beja single component, or may be
separate pieces. Thus, fasteners are fed from the magazine 22, through the
passage slot 44 into the driver blade path 18, where they are impacted by the
driver blade 16, which sequentially separates each fastener from the strip as it is
driven.
A follower 46 is slidably disposed in the magazine 22 and is subject
to a biasing force provided by a spring 48 (shown hidden) or the like, so that the
follower urges the fasteners towards the nosepiece 20, and more specifically,
toward the passage slot 44. As is well known in the art, one end of the spring 48 is
connected to the magazine 22.
The follower 46 includes a first or front edge portion 50 for
engaging the fastener strip, and a second portion 52 for slidably engaging the
guide channel 40. The second portion 52 laterally expands past the first portion
for stabilizing the sliding travel of the follower 46 in the magazine 22. As such,
the follower 46 is generally ς 'T"-shaped when viewed from the front.
A follower handle 54 is provided to the follower 46 for facilitating
the pulling of the follower 46 against the force of the spring 48 toward the feed
end 24. As is known in the art, a shoulder or step (not shown) is formed in the
fastener track 32 for holding the follower 46 in place while fasteners are inserted
into the fastener track. Other equivalent devices known in the art are
contemplated for temporarily securing the follower 46 in position in the fastener
track 32.
An important feature of the present mechanism for preventing
jamming is that the second portion 52 of the follower 46 is also configured for
engaging the driver blade 16, thus preventing driver blade reciprocation after the
last fastener in a fastener strip, or the last fastener in the magazine, has been
driven. In addition, the follower 46 is constructed and arranged so that the front or
leading edge 50 enters the passage slot 44 when the last fastener is driven.
Referring now to FIGs. 2 and 3, it will be seen that the driver blade
16 has a lower end 56. Once the driver blade 16 returns to a pre- firing position,
and upon the driving of the last fastener in the magazine, the leading edge 50 of
the follower 46 projects or extends into the nosepiece 20, specifically into the
fastener passage slot 44, and the second portion 52 is disposed in close proximity
to the driver blade's lower end 56. More specifically, the lower end 56 of the
driver blade 16 is preferably disposed approximately 0.025 to 0.10 inch from an
upper surface 58 of the second portion 52, and most preferably 0.05 inch from the
lower end, however other spacing is contemplated depending on the situation. By
providing a relatively short distance between the lower end 56 and the second
portion 52, in the event the tool 10 is fired after the last fastener in the magazine
has been driven, the energy of impact of the driver blade against the second
portion is insignificant, and does not damage the follower 46.
The second portion 52 is slidably retained in the guide channel 40.
To support the follower 46 against the impact force of the driver blade 16, the
shear block 42 has_anjrrjper edge_6JL^nd_a lower edge_62 of " the _secondj)o_rtion 52
slidably engages the upper edge once the last fastener is driven. This engagement
provides a back-up support for the second portion 52 against the momentum of the
driver blade 16.
It will be seen that a front edge 64 of the second portion 52 extends
farther into the driver blade path 18 than the first portion or leading edge 50 of the
follower 46. Also, both the first and second portions 50, 52 extend into the driver
blade path 18 after the last fastener in the magazine has been driven.
In operation, the follower 46 urges fasteners toward the shear block
42, where they are sequentially driven by the driver blade 16. Once the last
fastener has been driven, the leading edge 50 and the second portion 52 of the
follower 46 extend into the driver blade path 18, such that the second portion is in
close proximity to the lower end 56 of the driver blade 16. In the event the user
triggers a tool firing after the magazine 22 is empty, the lower end 56 of the driver
blade 16 will impact the second portion 52, and will be prevented from further
reciprocal movement. The user will then be alerted to the need for additional
fasteners in the magazine 22. Once the follower 46 is retracted in the course of
reloading the magazine 22, the tool 10 will be restored to normal operating
conditions.
While specific embodiments of the of the present power nailer with
driver blade blocking mechanism in a magazine have been shown and described, it
will be appreciated by those skilled in the art that changes and modifications may
be made thereto without departing from the invention in its broader aspects and as
set forth in the following claims.
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