US20060014119A1 | 2006-01-19 | |||
US6436107B1 | 2002-08-20 | |||
US20040190803A1 | 2004-09-30 |
WHAT IS CLAIMED IS:
1. A powered surgical instrument, comprising:
a housing having a proximal end portion and a distal end portion;
a receiver having a proximal end portion and a distal end portion, at least a
portion of the receiver is movably received within the housing, the distal end portion
of the receiver being configured to receive an expander adapted to expand a tooth
socket within a treatment area, wherein the receiver is configured to move between a
first receiver position in which the distal end portion of the receiver is adjacent the
distal end portion of the housing, and a second receiver position in which the distal
end portion of the receiver is spaced from the distal end portion of the housing relative
to the first receiver position;
a bias assembly operatively connected to the receiver and configured to urge
the receiver towards the second receiver position; and
an actuator disposed within the housing and configured to move the receiver at
least from the first receiver position to the second receiver position, wherein the
receiver is configured to be selectively moved between the first and second receiver
positions independent of the actuator.
2. The device of claim 1, wherein the receiver is configured to be moved
from the second receiver position to the first receiver position by pushing the
expander against the treatment area against urging from the bias assembly.
3. The device of claim 1, wherein the actuator is configured to allow the
user to tactilely discriminate at least one of when the actuator moves the receiver at
least from the first receiver position to the second receiver position and a rigidity of a
portion of the treatment area that the expander has contacted relative to a rigidity of at
least another portion of the treatment area that the expander has contacted.
4. The device of claim 3, wherein the actuator includes a plunger
configured to move among a plurality of positions, wherein the plunger is decoupled
from the receiver in at least one position of the plurality of positions.
5. The device of claim 4, wherein the plunger is configured to move from a
first position in which the plunger is spaced from the proximal end portion of the
receiver, to a second position in which the plunger contacts the proximal end portion
of the receiver when the receiver is in the first receiver position, and to a third position
in which the plunger moves the receiver from the first receiver position to the second
receiver position when the plunger contacts the proximal end portion of the receiver in
the second position.
6. The device of claim 1, wherein the actuator is configured to move the
receiver at one or more frequencies adapted to allow a user to tactilely discriminate at
least one of when the receiver moves at least from the first receiver position to the
second receiver position and a rigidity of a portion of the treatment area that the expander has contacted relative to a rigidity of at least another portion of the treatment
area that the expander has contacted.
7. The device of claim 6, wherein the one or more frequencies include a
frequency of at most approximately 60 Hz.
8. The device of claim 1, wherein the housing includes an inner portion
adjacent the receiver and an outer portion adapted to be held by a user, and wherein
the inner portion is configured to transmit one or more forces from the receiver to the
outer portion, and the outer portion is configured to transmit the one or more forces
from the inner portion to a user holding the outer portion.
9. The device of claim 8, wherein at least one of the inner portion and the
outer portion is at least substantially made of one or more metals.
10. The device of claim 9, wherein the one or more metals include stainless
steel.
11. The device of claim 8, wherein the inner portion of the housing includes
one or more support members configured to support the receiver and to transmit one
or more forces from the receiver to the outer portion of the housing.
12. The device of claim 11, wherein the one or more support members
includes one or more flange bushings.
13. The device of claim 12, wherein the flange bushings include
polyetheretherketone .
14. The device of claim 8, wherein the housing is at least substantially free
from dampening members adapted to absorb one or more forces transmitted by the
receiver.
15. A powered surgical instrument, comprising:
a housing having a proximal end portion and a distal end portion;
a receiver having a proximal end portion and a distal end portion, at least a
portion of the receiver is movably received within the housing, the distal end portion
of the receiver being configured to receive an expander adapted to expand a tooth
socket within a treatment area, wherein the receiver is configured to move between a
first receiver position in which the distal end portion of the receiver is adjacent the
distal end portion of the housing, and a second receiver position in which the distal
end portion of the receiver is spaced from the distal end portion of the housing relative
to the first receiver position;
a bias assembly operatively connected to the receiver and configured to urge
the receiver towards the second receiver position, wherein the receiver is configured to be moved from the second receiver position to the first receiver position by pushing
the expander against the treatment area against urging from the bias assembly; and
an actuator disposed within the housing and configured to move the receiver at
least from the first receiver position to the second receiver position, wherein the
actuator is configured to allow a user to tactilely discriminate when the receiver
moves from the first receiver position to the second receiver position and to tactilely
discriminate a rigidity of a portion of the treatment area that the expander has
contacted relative to a rigidity of at least another portion of the treatment area that the
expander has contacted.
16. The device of claim 15, wherein the actuator includes a plunger
configured to move from a first position in which the plunger is spaced from the
proximal end portion of the receiver, to a second position in which the plunger
contacts the proximal end portion of the receiver when the receiver is in the first
receiver position, and to a third position in which the plunger moves the receiver from
the first receiver position to the second receiver position when the plunger contacts the
proximal end portion of the receiver in the second position.
17. The device of claim 15, wherein the housing includes an inner portion
adjacent the receiver and an outer portion adapted to be held by the user, and wherein
the inner portion is configured to transmit one or more forces from the receiver to the
outer portion, and the outer portion is configured to transmit one or more forces from
the inner portion to the user holding the outer portion.
18. The device of claim 17, wherein at least one of the inner portion and the
outer portion is at least substantially made of stainless steel.
19. The device of claim 17, wherein the inner portion of the housing
includes one or more support members configured to support the receiver and to
transmit one or more forces from the receiver to the outer portion of the housing.
20. A powered surgical instrument, comprising:
a housing having a proximal end portion and a distal end portion;
a receiver having a proximal end portion and a distal end portion, at least a
portion of the receiver is slidingly received within the housing, the distal end portion
of the receiver being configured to receive an expander adapted to expand a tooth
socket within a treatment area, wherein the receiver is configured to slide between a
first receiver position in which the distal end portion of the receiver is adjacent the
distal end portion of the housing, and a second receiver position in which the distal
end portion of the receiver is spaced from the distal end portion of the housing relative
to the first receiver position;
a bias assembly operatively connected to the receiver and configured to urge
the receiver towards the second receiver position, wherein the receiver is configured
to be slid from the second receiver position to the first receiver position by pushing
the expander against the treatment area against urging from the bias assembly; and an actuator disposed within the housing and configured to slide the receiver at
least from the first receiver position to the second receiver position, wherein the
actuator includes a plunger configured to slide from a first position in which the
plunger is spaced from the proximal end portion of the receiver, to a second position
in which the plunger contacts the proximal end portion of the receiver when the
receiver is in the first receiver position, and to a third position in which the plunger
slides the receiver from the first receiver position to the second receiver position when
the plunger contacts the proximal end portion of the receiver in the second position. |
POWERED SURGICAL INSTRUMENTS
Cross-Reference to Related Applications
[0001] This application is a continuation- in-part of U.S. Patent Application Serial
No. 10/890,711, filed July 13, 2004 and entitled "Powered Surgical Instrument." The
complete disclosure of that application is herein incorporated by reference for all
purposes.
Background of Disclosure
[0002] A tooth may need to be extracted from the mouth for a variety of reasons.
For example, in some situations it may be desirable to extract a tooth that is decayed,
damaged or loose. Other times, teeth may be extracted for 'orthodontic' reasons, such
as to provide room for other teeth, enable other teeth to grow, etc.
[0003] In its most basic form, a tooth includes a crown, which is the upper,
visible portion of the tooth, and a root structure, which is hidden from view in the
boney substructure of alveolar bone comprising the socket. A tooth is secured in
place by a combination of factors, including the structural relationship between the
root structure and the alveolar bone of the gums and the periodontal ligaments
connecting the tooth root structure to the alveolar bone.
[0004] Depending on the type of extraction, removal of a tooth may require the
skills of dentists, oral surgeons, or similar professionals. As used herein, such
professionals are referred to as dental professionals. The term "dental professional"
should be read broadly to include any individual trained or skilled to extract teeth
from a human or animal.
[0005] When a tooth includes a sufficient amount of sturdy crown to enable a
dental professional to grip the tooth, the tooth may be removed by rocking the tooth
until it is released from the socket. The rocking motion accomplishes at least two
purposes. First, the rocking motion expands the alveolar bone in the region
circumscribing the tooth socket. That rocking motion changes the structural
relationship between the tooth root structure and the alveolar bone. Prior to rocking
the tooth, the root structure and the alveolus are associated such that the alveolar bone
provides a substantial amount of the retentive force on the tooth. The rocking motion
compresses the alveolar bone surrounding the root structure, expanding the tooth
socket away from the root structure.
[0006] Additionally, the rocking motion stretches the periodontal ligaments that
extend from the root structure to the alveolar bone. The stretching of the ligaments
may break some or all of the periodontal ligaments from the bone. In other cases, the
periodontal ligaments may be stretched, but still intact, after completing the rocking
motion to expand the tooth socket. In those cases, the dental professional may be able
to break the tooth free from the ligaments by pulling on the tooth.
[0007] While the rocking technique allows a dental professional to remove a
tooth, the procedure is not ideal. The procedure typically requires the dental
professional to exert a great deal of force on the tooth to compress the alveolar bone.
Additionally, the limited space in the mouth in which the dental professional must
complete this rocking technique complicates the procedure. Furthermore, in some
circumstances, the rocking motion can be applied with too much force damaging the
crown of the tooth before the socket is sufficiently expanded or resulting in damage or
breaks in the alveolar bone. If the crown is sufficiently damaged, the tooth may need
to be treated as a surgical extraction to accomplish the removal. A surgical extraction
traditionally required the removal of bone utilizing a rotary instrument or chisel.
Further, broken alveolar bone may complicate the installation of a dental implant
immediately after extraction, sometimes requiring bone grafts and subsequent implant
placement at a later date.
[0008] The rocking procedure briefly described above may be difficult to perform
when there is little or no crown for the dental professional to grip. For example, in
some patients, the crown may be sufficiently deteriorated, or not sufficiently extended
above the alveolar bone to enable a dental professional to grip the crown. In these
cases, specialized tools may be used to remove bone to allow gripping of the
remaining tooth structure. For example, a drill may be used to drill into the alveolar
bone in the space surrounding the tooth being removed to expose more of the tooth.
Drilling the bone may result in undesired bone removal. In some cases, the drilled out
bone material must then be replaced with graft material and the patient must wait for
the damaged alveolar bone to heal. For example, when a patient is to receive a dental
implant, the patient may have to return after the tooth socket has healed to receive the
implant. The pain and potential complications associated with the bone graft
procedure and the delay in installation of the implant may be undesirable for both the
patient and the dental professional.
[0009] Some dental professionals use manual periotomes during extraction of a
tooth. Manual periotomes may be configured with a shaped tip disposed at an end of
a shaft. In use, the tip may be placed at the base of the crown adjacent the periodontal
ligament space. The dental professional then applies force on the shaft to force the tip
into the periodontal space. A great amount of force may be required to use the manual
periotome and the dental professional's hand and arm may be fatigued by the process.
[0010] As described above, a variety of special tools and techniques have been
developed to improve tooth extraction. Such tools may be specialized for single
purpose use. For example, in a tooth extraction and implantation procedure, separate
instruments may be required to extract the tooth, collect the bone graft material,
prepare the implant site and install the implant. The variety of tools may require the
dental professional to be familiar with and own multiple different instruments. More
than just inconvenient, the use of several different instruments may be expensive for
the dental professional.
Summary of Disclosure
[0011] A powered surgical instrument is provided. In some embodiments, the
powered surgical instrument may include a housing having a proximal end portion and
a distal end portion; a receiver having a proximal end portion and a distal end portion,
at least a portion of the receiver is movably received within the housing, the distal end
portion of the receiver being configured to receive an expander adapted to expand a
tooth socket within a treatment area, wherein the receiver is configured to move
between a first receiver position in which the distal end portion of the receiver is
adjacent the distal end portion of the housing, and a second receiver position in which
the distal end portion of the receiver is spaced from the distal end portion of the
housing relative to the first receiver position; a bias assembly operatively connected
to the receiver and configured to urge the receiver towards the second receiver
position; and an actuator disposed within the housing and configured to move the
receiver at least from the first receiver position to the second receiver position,
wherein the receiver is configured to be selectively moved between the first and
second receiver positions independent of the actuator.
[0012] In some embodiments, the powered surgical instrument may include a
housing having a proximal end portion and a distal end portion; a receiver having a
proximal end portion and a distal end portion, at least a portion of the receiver is
movably received within the housing, the distal end portion of the receiver being
configured to receive an expander adapted to expand a tooth socket within a treatment
area, wherein the receiver is configured to move between a first receiver position in
which the distal end portion of the receiver is adjacent the distal end portion of the
housing, and a second receiver position in which the distal end portion of the receiver
is spaced from the distal end portion of the housing relative to the first receiver
position; a bias assembly operatively connected to the receiver and configured to urge
the receiver towards the second receiver position, wherein the receiver is configured
to be moved from the second receiver position to the first receiver position by pushing
the expander against the treatment area against urging from the bias assembly; and an
actuator disposed within the housing and configured to move the receiver at least from
the first receiver position to the second receiver position, wherein the actuator is
configured to allow a user to tactilely discriminate when the receiver moves from the
first receiver position to the second receiver position and to tactilely discriminate a
rigidity of a portion of the treatment area that the expander has contacted relative to a
rigidity of at least another portion of the treatment area that the expander has
contacted.
[0013] In some embodiments, the powered surgical instrument may include a
housing having a proximal end portion and a distal end portion; a receiver having a
proximal end portion and a distal end portion, at least a portion of the receiver is
slidingly received within the housing, the distal end portion of the receiver being
configured to receive an expander adapted to expand a tooth socket within a treatment
area, wherein the receiver is configured to slide between a first receiver position in
which the distal end portion of the receiver is adjacent the distal end portion of the
housing, and a second receiver position in which the distal end portion of the receiver
is spaced from the distal end portion of the housing relative to the first receiver
position; a bias assembly operatively connected to the receiver and configured to urge
the receiver towards the second receiver position, wherein the receiver is configured
to be slid from the second receiver position to the first receiver position by pushing
the expander against the treatment area against urging from the bias assembly; and an
actuator disposed within the housing and configured to slide the receiver at least from
the first receiver position to the second receiver position, wherein the actuator
includes a plunger configured to slide from a first position in which the plunger is
spaced from the proximal end portion of the receiver, to a second position in which
the plunger contacts the proximal end portion of the receiver when the receiver is in
the first receiver position, and to a third position in which the plunger slides the
receiver from the first receiver position to the second receiver position when the
plunger contacts the proximal end portion of the receiver in the second position.
Brief Description of the Drawings
[0014] Fig. 1 is a perspective view of an embodiment of a powered surgical
instrument of the present disclosure.
[0015] Fig. 2 is a cross-sectional view along line 2-2 schematically illustrating
some components of the embodiment shown in Fig. 1.
[0016] Fig. 3 is a perspective view of another embodiment of a powered surgical
instrument of the present disclosure.
[0017] Fig. 4 is a cross-sectional view along line 4-4 schematically illustrating
some components of the embodiment shown in Fig. 3.
[0018] Fig. 5 is a perspective view of another embodiment of a powered surgical
instrument of the present disclosure.
[0019] Fig. 6 is a schematic view of a surgical instrument according to another
aspect of the present disclosure.
[0020] Fig. 7 is a cross-sectional view of the expander in Fig. 5.
[0021] Fig. 8 is a schematic illustration of a dental implant site preparation device
according to an embodiment of the disclosure.
[0022] Fig. 9 is a cross-sectional view of an alternative dental implant site
preparation device that may be used in cooperation with a powered surgical
instrument of the present disclosure.
[0023] Fig. 10 is a perspective view of another dental implant site preparation
device that may be used in cooperation with a powered surgical instrument of the
present disclosure.
[0024] Fig. 11 is a perspective view of one embodiment of a powered surgical
instrument of the present disclosure.
[0025] Fig. 12 is a cross-sectional view of the embodiment shown in Fig. 11.
[0026] Fig. 13 is a perspective view of one embodiment of a powered surgical
instrument of the present disclosure.
[0027] Fig. 14 is a partial cross-sectional view of the embodiment shown in Fig.
13 taken along lines 14 — 14 on Fig. 13, showing a plunger in a first position and a
receiver in a first receiver position.
[0028] Fig. 15 is the partial cross-sectional view of Fig. 14, showing the plunger
in the first position and the receiver in the second receiver position.
[0029] Fig. 16 is the partial cross-sectional view of Fig. 14, showing the plunger
in a second position and the receiver in the second receiver position.
[0030] Fig. 17 is the partial cross-sectional view of Fig. 14, showing the plunger
in a third position and the receiver in the first receiver position.
[0031] Fig. 18 is a partial view taken along line 18 in Fig. 14 showing the
receiver in the first receiver position.
[0032] Fig. 19 is a partial view taken along line 19 in Fig. 15 showing the
receiver in the second receiver position.
Detailed Description of the Disclosure
[0033] Fig. 1 illustrates, somewhat schematically, a perspective view of a
powered surgical instrument according to one embodiment of the present disclosure.
The powered surgical instrument described below may be used in any suitable dental
or medical application, including, for example, extraction of teeth and dental implant
procedures. Further, such powered surgical instrument may be used in both human
medical and dental applications, as well as veterinary medical and dental applications.
[0034] The drawings depict a plurality of embodiments for the powered surgical
instrument and reference characters may refer to corresponding elements throughout
multiple views. Similarly, the drawings are intended to show illustrative
embodiments that depict a variety of elements and subelements. The elements and/or
subelements described may be selectively embodied in devices according to the
present disclosure alone or in combination with one or more other elements and/or
subelements, regardless of whether the particular selected element, subelement, or
combination thereof is specifically illustrated in the figures. For example, the
powered surgical instrument disclosed herein may include any of the described and/or
illustrated actuation controls, actuators, power supplies, tips, etc., regardless of the
particular combination shown in a specific figure.
[0035] As shown in Fig. 1, powered surgical instrument 10 may include a
housing 12. Housing 12 may be configured as a cylindrical body as shown or it may
have other suitable configurations. At least a portion of housing 12 may be contoured
to be comfortably held in the hand of a dental professional. For example, the housing
may be ergonomically designed to substantially correspond to a user's grip.
Additionally, housing 12 may be provided with gripping features and/or padding to
increase the dental professional's comfort and/or ability to grip the housing. Although
not described in detail herein, housing 12 may include additional features to increase
its functionality and/or its cooperation with other dental instruments and apparatus,
such as holders, chargers, power supplies, etc.
[0036] Housing 12 may include a proximal end portion 14 and a distal end
portion 16. Distal end portion 16 may be configured to receive an expander 18. In
some embodiments, distal end portion 16 may be configured to selectively receive one
of a plurality of tools configured to perform one or more surgical functions. Expander
18, as well as the plurality of selectively receivable tools, will be described in more
detail below.
[0037] Additionally, housing 12 may include an inner portion 15 and an outer
portion 17. The inner portion may be adjacent the expander and/or the receiver, while
the outer portion may be adapted to be held by a user (as discussed above). Inner
portion 15 and/or outer portion 17 may be configured to transmit one or more forces
from the expander and/or receiver to the user. For example, the inner and/or outer
portions may at least substantially be made of one or more metals, such as stainless
steel and/or titanium. Additionally, or alternatively, the inner and/or outer portions
may be at least substantially free from one or more dampening members that are
adapted to absorb one or more forces transmitted by the expander and/or the receiver,
such as rubber guards, etc.
[0038] Although inner portion 15 and outer portion 17 are discussed to be at least
substantially made of stainless steel and/or titanium, one or both of those portions may
alternatively, or additionally, be at least substantially made of any suitable materials
configured to transmit one or more forces from the expander and/or the receiver to the
user holding the outer portion. Additionally, although inner portion 15 and outer
portion 17 are discussed to be at least substantially free from one or more dampening
members, one or both portions may include one or more dampening members.
[0039] Powered surgical instrument 10 also may include a receiver 20 having a
proximal end portion 19 and a distal end portion 21. The distal end portion may be
configured to selectively receive an expander in addition to, or as an alternative to, the
distal end portion of the housing. In some embodiments, receiver 20 may be adapted
to receive one or more of a variety of tools of different dimensions and configurations.
[0040] A locking mechanism may be incorporated in distal end portion 16 of
housing 12 and/or into distal end portion 21 of receiver 20 to accommodate receipt
and securement of the various tools to the instrument. For example, housing 12 and/or
receiver 20 may include at least one locking mechanism similar to the adjustable
chuck customarily used on power drills in the hardware industry. Additionally, or
alternatively, the locking mechanism may include one or more components of the bit
holders described in U.S. Patent Application Serial No. 11/595,540 entitled "Bit
Holders," which was filed on November 9, 2006. The complete disclosure of that
application is herein incorporated by reference for all purposes. Alternatively, or
additionally, distal end portion 16 and/or receiver 20 may include other clamping
mechanisms that will be recognized as suitable for securing differently-sized tools.
[0041] With reference to Fig. 2, powered surgical instrument 10 may include an
actuator 22 disposed within housing 12. As used herein, the term "actuator" includes
a device configured to move one or more other components of the surgical instrument,
such as expander 18 and/or other tool secured by receiver 20 and/or distal end portion
16. In some embodiments, the actuator may additionally, or alternatively, move at
least a portion of the receiver. The movement caused by the actuator may be linear in
one direction or it may be linear in a reciprocating, back and forth motion. When
actuator 22 causes reciprocating movement, actuator 22 may be referred to as a
"reciprocator." Powered surgical instrument 10 may include an actuator 22
configured to move expander 18 in a forward linear motion, such as from a first
position to a second position offset from the first position, such as indicated by
forward directional arrow 32 in Fig. 2. Alternatively, actuator 22 may be adapted to
move expander 18 in a reverse linear motion, such as indicated by reverse directional
arrow 34. Thus, the expander may be driven away from the housing 12, toward
housing 12 or in both directions. In some embodiments, actuator 22 may be
configured to allow a user to select the direction of linear motion, forward 32, reverse
34, or both. In other embodiments, actuator 22 may be configured to alternatingly
move expander 22 in both the forward direction and the reverse direction.
[0042] Actuator 22 may be any suitable linear driving device. For example,
actuator 22 may be a solenoid actuator, a pneumatic actuator, a mechanical actuator, a
motor actuator, a sonic actuator (such as an air turbine driven actuator), a
magnetorestrictive ultrasonic actuator, a piezoelectric ultrasonic actuator, and/or other
suitable actuator(s) capable of causing linear and/or non-linear motion. Fig. 2
illustrates a solenoid actuator 26, which may include a solenoid coil 28 and a plunger
30 configured to slidingly engage the coil. In an illustrative embodiment, solenoid
actuator 26 may be configured to move plunger 30 in the forward direction, shown by
arrow 32, and allow the force of the dental professional pushing instrument 10
towards one or more portions of the treatment area to move plunger 30 in the reverse
direction, shown by arrow 34. Alternatively, solenoid actuator 26 may be adapted to
move plunger 30 in the reverse direction or in reciprocating forward and reverse
directions. Examples of suitable solenoid actuators include solenoid actuators
manufactured by .
[0043] Solenoid actuator 26 may be configured to reciprocatingly move plunger
30 in the forward direction 32 and the reverse direction 34. Such a configuration may
be achieved by using a biasing member to drive the plunger in the reverse direction.
Any suitable biasing mechanism may be used, including a spring, a bumper, such as a
gasket, a reversal of the polarity of the solenoid coil, and/or by other means. In the
embodiment illustrated in Fig. 2, a rubber gasket 33 is illustrated forward of plunger
30. Rubber gasket 33 may be configured to rebound plunger 30 in the reverse
direction preparing it for subsequent movement in the forward direction by actuator
22.
[0044] In some embodiments, a bi-directional solenoid may be incorporated
within the housing. The bi-directional solenoid may decrease the fatigue experienced
by a dental professional and may allow for increased functionality of the instrument.
In an embodiment of surgical instrument 10 where the solenoid is bi-directional,
solenoid actuator 26 may be operatively coupled to expander 18 such that the reverse
motion of plunger 30 also pulls expander 18 in the reverse direction 34.
[0045] Actuator 22 may be configured to linearly drive expander 18 to enable a
dental professional to more easily remove a tooth or perform other surgical functions
within a treatment area. For example, expander 18 may be configured to be
positioned along the periodontal ligament space. In some embodiments, expander 18
may be sized such that it is slightly larger than the periodontal ligament space.
[0046] As the actuator moves expander 18 linearly, the alveolar bone surrounding
the tooth socket is compressed or compacted, thus expanding the socket along the
periodontal ligament space. Expander 18 is thus adapted to expand the tooth socket.
The linear driving motion of the powered surgical instrument operates with sufficient
force to compress the bone surrounding the tooth socket. As a byproduct of the
compression of the bone surrounding the tooth socket, the periodontal ligaments may
be severed or otherwise broken. Once the bone is sufficiently compressed and the
socket is sufficiently expanded, the tooth may be gripped and removed. The linear
motion of the powered surgical instrument facilitates the expansion of the tooth socket
while minimizing the fatigue that would occur if such a procedure was attempted
manually.
[0047] With reference to Figs. 1 and 2, surgical instrument 10 also may include a
power supply. The power supply may be external to housing 12, such as an electrical
connection between surgical instrument 10 and a standard alternating circuit power
supply. Alternatively, the power supply may be disposed within housing 12. In such
an embodiment, the power supply may include batteries, either rechargeable or non-
rechargeable.
[0048] Surgical instrument 10 also may include a power control 38. Regardless
of how power is supplied to surgical instrument 10, power control 38 may be
configured to allow the dental professional to turn the instrument on or off. Surgical
instrument 10 may be considered to be "on" when power is flowing from the power
supply to another component of powered surgical instrument 10, such as actuator 22.
Power control 38 may be disposed on housing 12 as shown in Figs. 1 and 2.
Alternatively, power control 38 may be disposed external to housing 12, such as on an
external control box or other component.
[0049] Surgical instrument 10 also may include an actuation or reciprocation
control 40. Actuation control 40 may be disposed on or within housing 12 or it may
be external to housing 12, such as on an external control box, as will be seen in other
embodiments described below. Actuation control 40 is in communication with
actuator 22. Actuation control 40 may be configured to enable a user, such as the
dental professional, to selectively adjust one or more properties of the actuator and/or
other component(s) of the surgical instrument 10.
[0050] Actuation control 40 may include a variety of user interfaces and controls,
including analog systems and/or digital systems. Actuation control 40 may be a
mechanical controller and/or an electronic controller. For example, in Figs. 1 and 2,
surgical instrument 10 is shown with an electronic controller 42. Electronic controller
42 may include one or more LED displays (or other type of electronic display), one or
more user input devices, such as touch pads, sliders, or dials, and one or more digital
processors to convert the user input into electronic signals.
[0051] Actuation control 40 may include other control systems, including analog
systems incorporating dials and electrical circuitry rather than digital processing,
combinations of analog and digital systems, etc. For example, actuation control 40
may include a combination of digital and analog systems working cooperatively to
enable a user to selectively control or adjust the linear motion as generated by actuator
22. Examples of these and other alternative embodiments will be better understood
with reference to the description below.
[0052] Actuation control 40, in whatever embodiment it is implemented, may be
configured to adjust the linear motion induced by actuator 22. For example, actuation
control 40 may control one or more of the following characteristics or other like
characteristics: the frequency of the linear motion, the intensity of the linear motion,
the stroke-length of the linear motion, and/or other characteristic(s) of the motion.
With continued reference to the embodiment shown in Fig. 1, expander 18 will move
at a given speed (frequency), will travel a certain distance in each direction with each
motion (stroke-length), and will travel with a certain force conveyed by actuator 22
(intensity). Other characteristics that may be controlled by actuation control 40 may
include such things as modifying one or more of these characteristics over time to
create actuation and/or reciprocation patterns. As one example of an actuation pattern,
a user may prefer a lower frequency, intensity, and/or stroke-length at the beginning
of the procedure to ensure proper placement of the instrument and prefer a higher
frequency, intensity, and/or stroke-length after the expansion is underway and the
expander is at least partially maintained in the proper placement by the surrounding
tooth and bone.
[0053] As an illustration of the use of actuation control 40 to enable a user to
selectively control characteristics of the motion generated by actuator 22, the
following examples are provided. In some embodiments, actuation control 40 may
allow a user to select the frequency at which actuator 22 drives expander 18. In some
embodiments, the range of selectable frequencies may range from about 0 Hz to about
40.0 kHz, or anywhere there between. In some embodiments, the upper frequency
limit may be 20 kHz, 10 kHz, or 1.0 kHz. Embodiments with a narrower range of
selectable frequencies also may be configured. For example, in some embodiments,
the selectable range of frequencies may span from about 0 Hz to about 100 Hz. In still
other embodiments, the selectable range may span from about 0 Hz to about 60 Hz.
Actuation control 40 may be configured to allow a user to select a desired frequency
in the range. Alternatively, actuation control 40 may be indexed so that a user can
select from a collection of predetermined frequencies within the range.
[0054] In some embodiments, actuation control 40 may allow a user to operate
actuator 22 such that the actuator moves the expander and/or the receiver at one or
more frequencies adapted to allow a user to tactilely discriminate one or more
movements of the expander, the receiver, and/or the plunger, such as when the
expander moves from the first position to the second position, when the expander
moves from the second position to the first position, when the receiver moves from a
first receiver position to a second receiver position, when the receiver moves from a
second receiver position to a first receiver position, when the plunger moves in the
forward direction, and/or when the plunger moves in the reverse direction. For
example, the one or more frequencies may include frequencies at or above
approximately 5 Hz and/or frequencies at or below approximately 60 Hz. In some
embodiments, those frequencies may allow a user to tactilely discriminate when, for
example, the receiver moves from the first receiver position to the second receiver
position.
[0055] Additionally, or alternatively, the one or more frequencies at which the
actuator moves the expander and/or the receiver may be adapted to allow a user to
tactilely discriminate a rigidity of a portion of a treatment area that the expander has
contacted relative to a rigidity of at least another portion of the treatment area that the
expander has contacted. For example, the one or more frequencies may include
frequencies at or above approximately 5 Hz and/or frequencies at or below
approximately 60 Hz. In some embodiments, those frequencies may allow a user to
tactilely discriminate when, for example, the expander has contacted a tooth socket
relative to contacting gum tissue, cartilage, and/or bone because a patient's bone may
be more rigid than the patient's cartilage, which may be more rigid than the patient's
tooth socket, which may be more rigid than the patient's gum tissue.
[0056] Although the actuator is discussed to be configured to move the expander
and/or the receiver at frequencies between approximately 5 Hz and approximately 60
Hz, the actuator may be configured to move the expander and/or the receiver at
frequencies above 60 Hz and/or below 5 Hz. Additionally, although the frequencies
of the actuator are discussed to allow a user to tactilely discriminate particular
movements of one or more components of the powered surgical instrument, those
frequencies may additionally, or alternatively, allow the user to tactilely discriminate
other movements of one or more components of the powered surgical instrument.
Moreover, although the frequencies of the actuator are discussed to allow a user to
tactilely discriminate when the expander has contacted a patient's tooth socket, the
patient's gum tissue, the patient's cartilage, or the patient's bone, those frequencies
may allow the user to tactilely discriminate a rigidity of other portions of the treatment
area relative to at least another portion of the treatment area.
[0057] Additionally, or alternatively, actuation control 40 may allow a user to
select the intensity at which actuator 22 drives the receiver and/or expander 18. In
some embodiments, the actuator may drive the expander with up to about 1.5 pounds
of force. A user may be able to select an intensity ranging from 0 pounds-force to
about 1.5 pounds-force. Alternatively, actuation control 40 may provide an index of
selectable intensities within the range (and/or outside that range). In other
embodiments, actuator 22 may drive expander 18 with a lower maximum force, such
as 0.75 pounds-force or 1.0 pounds-force. Although the actuator is discussed to drive
the receiver and/or the expander with particular force(s), the actuator may be
configured to drive the receiver and/or the expander with any suitable force(s), such as
one or more forces greater than 1.5 pounds-force.
[0058] In some embodiments, actuation control 40 may enable a user to select the
stroke-length that actuator 22 provides expander 18. As described above, in the
embodiments where a solenoid actuator is used, actuation control 40 may adjust the
stroke-length by modifying the extent to which plunger 30 is driven in the forward
direction (represented by arrow 32), by modifying the amount of rebound force
provided by a biasing force, and/or by adjusting the position of the solenoid actuator
26 within housing 12. In some embodiments, the user may be able to select a stroke-
length ranging from about 0.01 mm to about 1.0 mm or anywhere there between. In
other embodiments, the stroke-length may be selectable within a range from about
0.01mm to about 0.5 mm. Although actuation control 40 is discussed to adjust stroke-
length between particular ranges, the actuation control may be configured to adjust
stroke-length among any suitable ranges, including ranges outside the particular
ranges described above.
[0059] Referring back to the figures, in some embodiments, housing 12 may be
configured with an operational control 39. Operational control 39 may be disposed on
housing 12 to provide additional control and convenience to the dental professional
performing the surgical procedure. For example, operational control may be
configured to temporarily halt the motion of expander 18 without requiring the dental
professional to modify other settings or reach for other controls. The operational
control may be configured to cooperate with a portion of actuator 22 or with a portion
of expander 18 or both. In some embodiments, operational control 39 may cooperate
with power control 38 and/or with actuation control 40. Although shown at the distal
end portion 16 of housing 12, operational control 39 may be disposed on any suitable
location on the housing of the instrument or accessible component of the instrument.
[0060] Referring now to Figs. 3 and 4, an alternative embodiment of a powered
surgical instrument is illustrated in a somewhat schematic perspective view. As
described above, components of this embodiment may be interchangeable with the
earlier and later described embodiments and are not limited to the combinations as
shown in the illustrative figures. As in Figs. 1 and 2, the powered surgical instrument
110 of Figs. 3 and 4 includes a housing 112 with a proximal end portion 114, a distal
end portion 116, an inner portion 115, and an outer portion 117. Distal end portion
116 may be configured to receive an expander 118. Surgical instrument 110 also may
include a receiver 120 having a proximal end portion 119 and a distal end portion 121
as described above. The expander 118 in Fig. 3 has a slightly different configuration
than expander 18 of Fig. 1. That difference will be discussed in detail below.
[0061] The embodiment shown in Figs. 3 and 4 also includes an actuator 122 to
move expander 118. Like in the embodiment shown in Figs. 1 and 2, actuator 122
may be configured to move expander 118 in a linear motion. However, actuator 122
of the embodiment illustrated in Figs. 3 and 4 is a pneumatic actuator 126 as opposed
to solenoid actuator 26 of Figs. 1 and 2. Pneumatic actuator 126 may include one or
more pneumatic devices, represented schematically at 128, capable of pneumatically
moving plunger 130 to move expander 118 in a linear motion. As with solenoid
actuator 26, pneumatic actuator 126 may be configured to drive plunger 130 in the
forward direction, shown by arrow 132, in the reverse direction, shown by arrow 134,
or in both the forward and the reverse directions, either selectively or alternatingly.
[0062] Surgical instrument 110 incorporating pneumatic actuator 126 also may
include a compressed air supply 144 in communication with pneumatic actuator 126.
Compressed air supply 144 may supply a stream of compressed air to an actuation
control 140. For example, as shown in Fig. 3, actuation control 140 may have an air
input 146 and an air output 148. Alternatively, compressed air supply 144 may
provide compressed air directly to housing 112 and pneumatic actuator 126. In some
embodiments, pneumatic actuator 126 or actuation control 140 may be configured
with a plurality of valves, channels, and other components adapted to allow a user to
selectively control the linear motion provided by the actuator, such as forward only,
reverse only, or reciprocating motion.
[0063] Air from compressed air supply 144 may be directed into instrument 110.
For example, as shown in Fig. 4, pneumatic actuator 126 may include a housing air
inlet 154, an air feed 150, and an air vent 152. Housing 112 also may include an air
vent 156. In some embodiments, actuation control 140 will control the air supply to
pneumatic actuator 126 to cause plunger 130 to drive expander 118 in a linear motion.
Alternatively, a steady stream of compressed air may be provided to pneumatic
actuator 126 and the pneumatic actuator may control the movement of plunger 130.
[0064] As shown in Fig. 3, actuation control 140 may include one or more
controls to allow a user to selectively adjust the linear motion as described above. For
example, in the illustrated embodiments, actuation control 140 may include user-
maneuverable dials that may be selectively adjusted during a procedure. Similar to
the embodiments shown in Figs. 1 and 2, actuation control 140 may be used to
selectively control the frequency of actuation, the intensity of actuation, or the stroke-
length, as well as other characteristics. Actuation control 140 may be part of a
separate control box 158 or, in some embodiments, one or more of the controls may
be disposed on housing 112. Additionally, compressed air supply 144 may be a
separate component as shown in Fig. 3 or it may be incorporated into control box 158.
[0065] When powered surgical instrument 110 is pneumatically driven as in Figs.
3 and 4, the power supply and power control may be different from the power supply
and power control described in connection with the embodiment illustrated in Figs. 1
and 2. For example, there may be several power controls that cooperate to determine
when pneumatic actuator 126 actually moves or drives expander 118. For example, in
some embodiments, there may be a power control on compressed air supply 144, a
power control on control box 158, a power control associated with actuation control
140, a power control on housing 112, a power control associated with pneumatic
actuator 126, a power control associated with more than one of these components, etc.
One or more power controls may cooperate to control when actuator 122 moves
expander 118 in a linear motion. Additionally, one or more of these power controls
may be configured as an operational control 139 (as discussed above in regards to
operational control 39) to temporarily secure expander 118 in a fixed location while
not interfering with the operation of the remaining components.
[0066] Fig. 5 illustrates another embodiment of the powered surgical instrument
of the present disclosure. As described above, components of this embodiment may
be interchangeable with the earlier and later described embodiments and are not
limited to the combinations as shown in the illustrative figures. In Fig. 5, both
actuation control 240 and power source 236 are external to housing 210. Further,
actuation control 240 is shown as a digital readout, but the dials of Fig. 3 or other like
controls may be used without departing from the scope of the disclosure.
[0067] Fig. 5 further illustrates an embodiment wherein powered surgical
instrument 210 includes a pressure sensitive device, such as foot pedal 260. The
pressure sensitive device may be a foot pedal as shown, but also may include other
pressure sensitive devices, such as a touch pad disposed on housing 212. In some
embodiments, foot pedal 260 may cooperate with actuation control 240 to allow a user
additional control over the linear motion during the surgery or procedure. In this way,
pressure sensitive device 260 is similar to operational control 39, 139. However, in
addition to the start/stop functions of operational control 39, foot pedal 260 may be
adapted to allow a user to variably control one or more characteristics, such as
frequency, intensity, etc.
[0068] For example, foot pedal 260 may be configured to allow a user to adjust
the frequency of the motion by applying more or less pressure. In some embodiments,
powered surgical instrument may be provided with more than one pressure sensitive
device, such as a foot pedal and a touch pad. The pressure sensitive device that may
be a component of powered surgical instrument 210 may be adapted to cooperate with
actuation control 240 to allow adjustment up to set maximum. For example, when
foot pedal 260 is used to adjust the frequency of linear motion, actuation control 240
may be adapted to allow a user to set a maximum frequency and foot pedal 260 may
be configured to allow the user to vary the frequency between 0 Hz and the maximum
frequency set on actuation control 240.
[0069] Figs. 6-10 illustrate an embodiment of powered surgical instrument
adapted to prepare a tooth socket for a dental implant. As described above,
components of this embodiment may be interchangeable with the earlier and later
described embodiments and are not limited to the combinations as shown in the
illustrative figures. As in the embodiments described above, the surgical instrument
of Fig 6 may include a housing 312. Housing 312 may include a receiver (indicated
generally at 320) configured to selectively receive a dental implant site preparation
device 318. The actuator (as indicated by general arrow 322) may be any suitable
actuator configured to drive the dental implant site preparation device 318 linearly.
[0070] Fig. 6 illustrates a dental implant site preparation device 318 somewhat
schematically. The expander described above is an example of a dental implant site
preparation device 318 and that the above description of surgical instruments,
actuators, and expander motion also may describe the surgical instrument of Fig. 6
and dental implant site preparation device 318.
[0071] The procedure for installing a dental implant often begins with extraction
of the natural tooth to make way for the implant. However, the natural tooth socket is
generally not naturally prepared to receive a dental implant. For example, the alveolar
bone material around the tooth socket may not be able to securely hold the implant or
the tooth socket may not be properly shaped to receive the implant.
[0072] Illustrative steps for preparing a dental implant site are summarized in box
370 of Fig. 6. For example, such steps may include removing or extracting a resident
tooth, expanding the tooth socket, collecting bone graft material, compacting bone
graft material into the tooth socket and forming the tooth socket to the proper shape.
Additionally, when bone graft material is utilized, the dental professional may treat
the placement area to facilitate proper healing. For example, the bone graft placement
area may be covered with a protective membrane that is secured to the surrounding
bone using bone tacks.
[0073] As illustrated in Fig. 6, a powered surgical instrument may be used to
prepare a dental implant site by selectively securing a dental implant site preparation
device 318 to housing 312. One illustrative dental implant site preparation device
may include an osteotome. The osteotome as an implant site preparation device may
be used in several applications, such as for soft bone to form the site by compressing
the bone lateral, which causes a denser bone to implant interface rather than removing
valuable bone from the surgical site, and/or ridge splitting and/or expansion. A
variety of additional site preparation devices may be used in cooperation with the
disclosed powered surgical instrument, some of which include an expander 372, a
harvester 374, a compacter 376, and a shaper 378. A single site preparation device
may be configured to perform more than one function, such as compaction of bone
material and shaping of the tooth socket.
[0074] Expander 372 may be used to extract the tooth from the tooth socket, as
discussed above. For example, expander 372 may be configured to have a width
slightly larger than the width of the periodontal ligament space. When expander 372
is slightly larger than the periodontal ligament space, the linear motion of the
expander compresses or compacts the alveolar bone surrounding the tooth socket
expanding the socket. Additionally, as the socket expands and expander 372 is moved
further into the periodontal ligament space, expander 372 may be adapted to cut or
sever the periodontal ligaments. Embodiments of expander 372 are illustrated in Figs.
1, 3, and 5 as expander 18, 118, and 218 respectively. Expander 372 may be adapted
to have a relatively flat distal end portion as shown in Fig. 1.
[0075] Alternatively, expander 372 may have a contoured distal end portion as
shown in Figs. 3 and 5. A cross-section of the contoured distal end portion is
illustrated in Fig. 7, which is a cross-sectional view of expander 218 in Fig. 5.
Contoured expander 218 may be adapted to substantially correspond with the contours
of an average tooth. Contoured expander 218 may be formed in a u-shaped
configuration having a bottom portion 262 and a pair of raised portions 264a, 264b.
[0076] Additionally, expander 372 may be configured with a bayonet tip as
shown in Fig. 5. Some embodiments of the implant site preparation device include
one or more bends in the shaft. Such bends in the shaft may be similar to those shown
in Fig. 5 or may include other bends and configurations of the shaft to enable the
dental professional to better access the surgical site.
[0077] Expander 372 may include a variety of devices configured to facilitate
removal of a tooth and/or preparation of a tooth socket for a dental implant. Expander
372 is adapted to expand the periodontal ligament space and may be configured to
have width at the distal end portion greater than the width of the periodontal ligament
space. On average, the periodontal ligament space ranges from 0.25 mm to 0.4 mm.
Expanders 372 of the present disclosure may have a width at the distal end portion
ranging from about 0.25 mm to about 0.75 mm.
[0078] With continued reference to Fig. 6, the powered surgical tool disclosed
herein also may be used with a harvester. Harvester 374 may be used to collect bone
fragment material. An illustrative harvester is illustrated in Fig. 8 and includes a shaft
382 having a distal end portion 384 and a proximal end portion 386. Harvester 374
also may include one or more scrapers 388 disposed adjacent to distal end portion
384. In use, harvester 374 may be used to collect bone fragment material by placing
scrapers 388 in contact with a surface of a bone
[0079] Harvester 374 may be received within the powered surgical instrument
described herein such that the harvester is driven in a collection direction (e.g. toward
the housing) to coincide with the configuration of scrapers 388. However, harvester
374 also may be used in cooperation with a surgical instrument configured to drive in
a forward direction if scrapers 388 were configured accordingly. The driven motion
of harvester 374 coinciding with the configuration of scrapers 388 allows the harvester
to collect bone graft material with less effort and fatigue for the dental professional.
[0080] A compacter 376 also may be received within the disclosed powered
surgical instrument. Compacter 376 may be configured to perform one or more
functions. For example, compacter 376 may be configured to pack bone graft material
into a tooth socket. Additionally, compacter 376 may be configured to compress bone
material surrounding the tooth socket to increase the density of the bone to implant
interface to better receive an implant. As mentioned above, an empty tooth socket is
not generally naturally prepared for receipt of an implant. Bone graft material is often
used to provide the dental professional with material to form a more preferred implant
site. The graft material may be compacted into place, such as by repeated impacts
from compacter 376.
[0081] A shaper 378 also may be received within powered surgical tool 318.
Shaper 378 of Fig. 6 may include a set of site shaping devices 390 illustrated in Fig. 9.
A set of site shaping devices 390 may include one or more shapers 392, 394, 396.
Each shaper 392, 394, 396 may be configured to perform one or more functions
similar to those of compacter 376. For example, site-shaping devices 390 may be
configured to pack bone graft material into a tooth socket. Additionally, site-shaping
devices may be configured to compress bone material surrounding the tooth socket to
densify the bone to implant interface. As shown, the shapers have a rounded distal
end portion but the distal end portion may be configured to meet particular needs or
desires of patients or dental professionals. For example, the shapers may be tapered to
form the site into the proper shape for receiving the dental implant. The difference
between shaper 378 and compacter 376 will be better understood with reference to the
following discussion.
[0082] Once the graft material is compacted into the socket or when graft
material is not used, it may still be desirable to shape the tooth socket. A natural tooth
socket may be oblong or elliptical and many dental implants are circular.
Accordingly, dental implant site preparation may include forming the tooth socket to
correspond with the dental implant. For example, bone graft material may be
compacted into a socket leaving a socket opening that may be smaller than required to
receive the implant. A hole the size of the implant may be drilled into the graft
material but the edges of the hole may not be dense enough or stable enough to secure
an implant.
[0083] A compression and expansion process may be used to form the tooth
socket for receiving an implant and to increase the density of socket. In such a
process, a hole smaller than the diameter of the implant may be drilled to start the
forming process. For example, the dental implant may have a diameter of 5.0
millimeters and a 2.0 millimeter hole may be drilled in the filled-in tooth socket.
Subsequently, a 3.5 mm diameter shaper 392 may be driven into the 2 mm hole. Each
of the shapers 392, 394, 396 may have a tapered distal end portion to allow the larger
compactor to start into the hole prepared by the smaller compacter. The impact of the
larger diameter shaper into the hole compresses the bone graft material outwardly,
densifying the bone and forming the implant site. Shaper 392 may be driven by
powered surgical instrument in a forward direction or in reciprocating motion to
reduce the fatigue on the dental professional. Shaper 392 will form a 3.5 mm hole in
the filled-in tooth socket. Shaper 394 may then be driven into the filled-in tooth
socket by the surgical instrument. Shaper 394 may have a 4.3 mm diameter and may
compress the bone enlarging the tooth socket to 4.3 mm in diameter. The process of
expanding a hole in the fllled-in tooth socket may continue until the hole reaches the
desired diameter. For example, shaper 396 may have a diameter of 5.0 mm to prepare
a dental implant site for a 5.0 mm diameter implant.
[0084] Another dental implant site preparation device 318 is illustrated in Fig. 10.
Tack driver 350 may be adapted to drive tacks into bone surrounding a bone-graft
placement area. For example, typically, once bone graft material is placed in the
implant site from a collection area, the placement area needs to heal. As discussed
above, a dental professional may place a protective membrane over the placement area
to allow the bone to grow back (rather than being displaced by faster growing soft
tissue). The protective membrane may be secured to the bone with bone tacks.
[0085] Tack driver 350 may facilitate the securement of the protective material
through the repetitive linear motion of the powered surgical instrument disclosed
herein. Tack driver 350 may be configured to have a blunt head 352 as shown in Fig.
10. Blunt head 352 may have a flat surface or it may be configured with a slight
concavity 354 as illustrated. Blunt head 352 also may be configured with a plurality
of flanges 356 within concavity 354. A tack may be positioned within concavity 354
on blunt head 352. Flanges 356 may secure the tack. The powered surgical
instrument may then be positioned to drive the tack into place. Once the bone tack is
started into the bone, the flanges will release the tack and the actuator will continue to
smoothly drive the tack into the bone.
[0086] Figs. 11 and 12 illustrate an alternative embodiment of a powered surgical
instrument. The instrument shown in Figs. 1 1 and 12 are illustrative only and may be
combined with one or more of the features and aspects described above and below.
Fig. 11 illustrates a perspective view of powered surgical instrument 410 according to
the present disclosure. As shown in Fig. 11, powered surgical instrument 410 includes
a housing 412 having a proximal end portion 414, a distal end portion 416, an inner
portion 415, and an outer portion 417. The powered surgical instrument also may
include a receiver 420 having a proximal end portion 419 and a distal end portion 421.
[0087] Fig. 12 illustrates a cross-sectional view of the embodiment illustrated in
Fig. 11. Receiver 420 may include a tool holder portion 441 and a shaft portion 443.
The tool holder portion may include any suitable structure configured to removably
hold and/or secure an expander and/or other tool(s). For example, tool holder portion
441 may include one or more components of the tool holders described in U.S. Patent
Application Serial No. 11/595,540 entitled "Bit Holders," which was filed on
November 9, 2006. The complete disclosure of that application has been incorporated
by reference for all purposes.
[0088] Shaft portion 443 may include any suitable structure operatively
connected to the housing. For example, the shaft portion may be movably received
within the housing, such as slidingly, pivotally, and/or rotatably received.
Additionally, or alternatively, shaft portion 443 may be configured to move (such as
slide) among a plurality of positions. For example, shaft portion 443 may be
configured to move between a first receiver position in which distal end portion 421 of
receiver 420 may be adjacent distal end portion 416 of housing 412, and a second
receiver position in which the distal end portion of the receiver may be spaced from
the distal end portion of the housing relative to the first receiver position, as shown in
Fig. 12.
[0089] In some embodiments, the receiver may be configured to be selectively
moved between the first and second receiver positions, which may be independent of
an actuator. For example, surgical instrument 410 may include at least one bias
assembly 445, which may be operatively connected to the receiver and may be
configured to urge the receiver towards the first receiver position and/or the second
receiver position.
[0090] In some embodiments, the bias assembly may allow a user to selectively
move the receiver between the first and second receiver positions, which may be
independent of an actuator moving the expander and/or receiver. Additionally, or
alternatively, the bias assembly may allow a user to selectively move the receiver
between the first and second receiver positions, which may be independent of a user
holding the expander and/or the receiver to move the expander and/or the receiver.
For example, a user may move the receiver from the second receiver position to the
first receiver position by pushing the instrument and/or expander against the treatment
area against urging from the bias assembly, and/or may move the receiver from the
first receiver position to the second receiver position by releasing the instrument
and/or expander from the treatment area and allowing the bias assembly to urge the
receiver from the first receiver position to the second receiver position.
[0091] Although the receiver is discussed to move between first and second
receiver positions, the receiver may be configured to move among any suitable
positions. Additionally, although the receiver is shown to include tool holder portion
441 and shaft portion 443, the receiver may include any suitable structure configured
to removably hold or secure a tool.
[0092] Within the housing 412, powered surgical instrument 410 is illustrated as
including an actuator 422 operatively associated with receiver 420 to move dental
implant site preparation devices that may be received therein. Actuator 422 is
illustrated as a solenoid actuator 426, including a solenoid coil 428 and a plunger 430.
Additionally, actuator 422 is shown including biasing member 433 to drive the reverse
linear motion of plunger 430. In the embodiment of Fig. 12, biasing member 433
includes one or more springs. The actuator may be configured to move the receiver
between the first receiver position to the second receiver position.
[0093] Additionally, or alternatively, the actuator may be configured to allow a
user to tactilely discriminate particular operation(s), movement(s), force(s), and/or
other operating parameter(s), such as when the receiver moves from the first receiver
position to the second receiver position, and/or a rigidity of a portion of the treatment
area that a expander has contacted relative to a rigidity of at least another portion of
the treatment area that the expander has contacted. For example, the plunger may be
configured to move from a first position in which the plunger may be spaced from the
proximal end portion of the receiver, to a second position in which the plunger may
contact the proximal end portion of the receiver when the receiver is in the first
receiver position, and to a third position (shown in Fig. 12) in which the plunger may
move the receiver from the first receiver position to the second receiver position when
the plunger contacts the proximal end portion of the receiver in the second position.
In some embodiments where the plunger includes one or more positions in which it
does not contact the receiver, the actuator may be referred to as being "decoupled"
from the receiver and/or having a "decoupled structure." In some embodiments, the
decoupled structure may allow a user to tactilely discriminate particular operation(s),
movement(s), force(s), and/or other operating parameter(s), such as those discussed
above.
[0094] Figs. 13-19 illustrate an alternative embodiment of a powered surgical
instrument. The instrument shown in Figs. 13-19 is only an illustrative example and
may be combined with one or more of the features and aspects described above. Fig.
13 illustrates a perspective view of powered surgical instrument 510 according to the
present disclosure. As shown in Fig. 13, powered surgical instrument 510 may
include a housing 512 having a proximal end portion 514 and a distal end portion 516.
Additionally, the powered surgical instrument may include a receiver 520 having a
proximal end portion 519 and a distal end portion 521.
[0095] Figs. 14-19 illustrate a cross-sectional view of the embodiment illustrated
in Fig. 13. Housing 512 may include any suitable structure configured to contain one
or more other components of the surgical instrument and/or to provide tactile feedback
to a user holding the housing. For example, housing 512 may include an inner portion
515 and an outer portion 517. The inner portion may be adjacent at least a shaft
portion of the receiver and/or may be configured to transmit one or more forces from
the receiver to outer portion 517. For example, the inner portion may be at least
substantially made of one or more metals, such as stainless steel and/or titanium.
Additionally, or alternatively, the inner portion may be at least substantially free from
one or more dampening members.
[0096] Additionally, or alternatively, the inner portion of the housing may
include one or more support members 524, which may include any suitable structure
configured to support at least a shaft portion of the receiver and/or to transmit one or
more forces from the receiver to the outer portion of the housing. For example, the
support members may include one or more flange bushings 525. The flange bushings
may at least substantially include any suitable materials, such as polyetheretherketone.
[0097] Although flange bushings 525 are discussed to at least substantially
include polyetheretherketone, the flange bushings may alternatively, or additionally,
include any suitable materials. Additionally, although support members 524 is shown
to include flange bushings 525, the support members may alternatively, or
additionally, include any suitable structure configured to support at least a shaft
portion of the receiver and/or to transmit one or more forces from the receiver to the
outer portion of the housing.
[0098] Moreover, although inner portion 515 is discussed to be at least
substantially free from one or more dampening members, the inner portion may
include one or more dampening members. Furthermore, although inner portion 515 is
discussed to include one or more metals, such as stainless and/or titanium, the inner
portion may additionally, or alternatively, include any suitable material(s).
[0099] Outer portion 517 may be configured to be held by a user and/or may be
configured to transmit one or more forces from inner portion 515 to the user. For
example, the outer portion may be at least substantially made of one or more metals,
such as stainless steel and/or titanium. Additionally, or alternatively, the outer portion
may be at least substantially free from one or more dampening members.
[00100] Although outer portion 517 is discussed to be at least substantially free
from one or more dampening members, the outer portion may include one or more
dampening members. Additionally, although outer portion 517 is discussed to include
one or more metals, such as stainless and/or titanium, the outer portion may
additionally, or alternatively, include any suitable material(s). Moreover, although
housing 512 is discussed to include particular structures configured to provide tactile
feedback, the housing may additionally, or alternatively, include any suitable
structure(s) configured to provide tactile feedback.
[00101] Within housing 512, powered surgical instrument 510 may include at
least one actuator 522, which may include any suitable structure operatively
associated with receiver 520 and configured to move one or more bits or dental
devices (such as an expander 518) that may be received by the receiver. Additionally,
or alternatively, the actuator may include any suitable structure configured to allow a
user to tactilely discriminate one or more movements of the expander and/or the
receiver, such as when the receiver moves from the first receiver position to the
second receiver position, and/or a rigidity of a portion of a treatment area that the
expander contacted relative to a rigidity of at least another portion of the treatment
area that the expander has contacted. For example, actuator 522 may include a
solenoid actuator 526, including at least one solenoid coil 528, at least one plunger
530, and at least one biasing member 537, as shown in Figs. 14-17.
[00102] Plunger 530 may move among a plurality of positions. The plunger may
be decoupled and/or spaced from the receiver in one or more of those positions. For
example, the plunger may move among a first position F, a second position S, and a
third position T. In the first position, the plunger may be spaced from proximal end
portion 519 of receiver 520. The plunger may be spaced in that position regardless on
whether the receiver is in a first receiver position or a second receiver position (further
discussed below). In the second position, plunger 530 may contact proximal end
portion 519 of receiver 520 when the receiver is in a first receiver position. In the
third position, plunger 530 may move receiver 520 from a first receiver position to a
second receiver position. Although plunger 530 is shown to move among first
position F, second position S, and third position T, the plunger may alternatively, or
additionally, be configured to move among any suitable position(s).
[00103] The actuator may move the receiver at one or more frequencies adapted to
allow a user (such as a user holding the housing) to tactilely discriminate one or more
movements of the expander and/or the receiver, such as when the receiver moves from
the first receiver position to the second receiver position. Additionally, or
alternatively, the actuator may move the receiver at one or more frequencies adapted
to allow a user to tactilely discriminate a rigidity of a portion of the treatment area that
the expander has contacted relative to a rigidity of at least another portion of the
treatment area that the expander has contacted. For example, the actuator may move
the receiver at frequencies between approximately 5 Hz to approximately 60 Hz.
Although particular frequencies are discussed, the actuator may move the receiver at
frequencies below approximately 5 Hz and/or above approximately 60 Hz.
[00104] Biasing member 537 may include any suitable structure configured to
drive motion of plunger 530. For example, solenoid coil 528 may drive plunger 530
from the first position to the second position and/or to the third position, while biasing
member 537 may drive the plunger from the third position to the second position
and/or to the first position. Biasing member 537 may include one or more springs,
and/or other biasing structures.
[00105] Although solenoid actuator 526 is shown to include coil 528, plunger 530,
and biasing member 537, the solenoid actuator may include any suitable structure
configured to move one or more bits that are secured by receiver 520. Additionally,
although actuator 522 is shown to include a solenoid actuator, the actuator may
alternatively, or additionally, include any suitable actuator, such as one or more of the
other actuators described above.
[00106] Receiver 520 may include any suitable structure configured to removably
hold and/or secure a tool (such as expander 518) and/or to be moved by actuator 522.
For example, receiver 520 may include a tool holder portion 541 and a shaft portion
543. The tool holder portion may include any suitable structure configured to
removably hold and/or secure expander 518. For example, tool holder portion 541
may include one or more components of the tool holders described in U.S. Patent
Application Serial No. 11/595,540 entitled "Bit Holders," which was filed on
November 9, 2006. The complete disclosure of that application has been incorporated
by reference for all purposes.
[00107] Shaft portion 543 may include any suitable structure operatively
connected to the housing. For example, the shaft portion may be movably received
within the housing. Additionally, or alternatively, shaft portion 543 may be
configured to move (such as slide) among a plurality of positions. For example, shaft
portion 543 may be configured to move between a first receiver position R in which
distal end portion 521 of receiver 520 is adjacent distal end portion 516 of housing
512 (as shown in Figs. 15-16 and 19), and a second receiver position C in which the
distal end portion of the receiver is spaced from the distal end portion of the housing
relative to the first receiver position (as shown in Fig. 14 and 17-18).
[00108] Additionally, or alternatively, in the first receiver position, proximal end
portion 519 of receiver 520 may be adjacent plunger 530 of solenoid actuator 526. In
some embodiments, the plunger may be able to contact the proximal end portion of
the receiver and/or move the receiver from the first receiver position to the second
receiver position. Additionally, or alternatively, proximal end portion 519 of receiver
520 may be spaced from plunger 530 of solenoid actuator 526 in the second receiver
position. In some embodiments, the plunger may not contact and/or move the receiver
when the receiver is in the first receiver position regardless of the position of the
plunger. In some embodiments, the plunger and the receiver may be referred to as
being "decoupled" when the receiver is spaced from the plunger, and "coupled" when
the plunger contacts and/or moves the receiver.
[00109] Although a substantial portion of the receiver is shown to be slidingly
received within housing 512, one or more portions of the receiver may alternatively,
or additionally, be pivotally, rotatably, and/or received by the housing in any suitable
way. Additionally, although receiver 520 is configured not to be moved by plunger
530 in the second receiver position, the receiver may be configured to be moved by
the plunger in the second receiver position. Moreover, although shaft portion 543
and/or receiver 520 is shown to move between the first and second receiver positions,
the shaft portion and/or the receiver may alternatively, or additionally, move among
any suitable positions. Furthermore, although the plunger and the receiver is
discussed to be decoupled in at least one of the plurality of positions, the plunger and
the receiver may be coupled in all of the plurality of positions.
[00110] Powered surgical instrument 510 also may include a bias assembly 545, as
shown in Figs. 18-19, which may include any suitable structure operatively connected
to the receiver and/or configured to urge the receiver towards the second receiver
position. For example, the bias assembly may include at least one wave spring 547
that may be configured to urge the receiver towards the second receiver position. The
wave spring may be positioned in any suitable location, such as between tool holder
portion 541 and housing 512. In some embodiments, the bias assembly may allow a
user to maintain the expander at a selected portion of the treatment area while the
receiver is moving between the first and second receiver positions.
[00111] In some embodiments, the bias assembly may allow a user to selectively
move the receiver between the first and second receiver positions, which may be
independent of an actuator moving the expander and/or receiver. Additionally, or
alternatively, the bias assembly may allow a user to selectively move the receiver
between the first and second receiver positions, which may be independent of a user
holding the expander and/or the receiver to move the expander and/or the receiver.
For example, a user may move the receiver from the second receiver position to the
first receiver position by pushing the instrument and/or expander against the treatment
area against urging from the bias assembly, and/or may move the receiver from the
first receiver position to the second receiver position by releasing the instrument
and/or expander from the treatment area and allowing the bias assembly to urge the
receiver from the first receiver position to the second receiver position. In some
embodiments, the ability to selectively move the receiver between the first and second
receiver positions may allow a user to ensure hold the instrument in position while the
receiver and/or expander moves among the plurality of positions.
[00112] Although bias assembly 545 is shown to include wave spring 547, the bias
assembly may include any suitable structure configured to urge the receiver towards
the second receiver position. For example, the bias assembly may alternatively, or
additionally, include leaf spring(s), spiral spring(s), cantilever spring(s), Belleville
spring(s), torsion spring(s), gas spring(s), rubber band(s), etc. Additionally, although
bias assembly 545 is shown to be configured to urge the receiver towards the second
receiver position, the bias assembly may alternatively, or additionally, be configured
to urge the receiver towards the first receiver position and/or other suitable position(s).
Moreover, although powered surgical instrument 510 is shown to include housing
512, receiver 520, actuator 522, and bias assembly 545, the powered surgical
instrument may include alternatively, or additionally, include any suitable structure
configured to removably receive one or more bits and/or move those bits in suitable
direction(s).
[00113] In operation, the receiver of powered surgical instrument 510 may initially
be in the second receiver position and the plunger of the solenoid actuator may
initially be in the first position (such as when the solenoid actuator is in a de-energized
state), as shown in Figs. 14 and 18. A user may grasp the outer portion of the housing
and may move the instrument in position in the treatment area, such as positioning the
expander in the tooth socket. Positioning the instrument and/or resistance from one or
more portions of the treatment area may move the receiver from the second receiver
position to the first receiver position against the urging of the bias assembly, as shown
in Figs. 15 and 19.
[00114] The user may activate the solenoid actuator, which may move the plunger
from the first position to the second position in which the plunger may contact the
proximal end portion of the receiver, as shown in Fig. 16. The plunger may continue
to move from the second position to the third position in which the plunger may move
the receiver from the first receiver position to the second receiver position, as shown
in Fig. 17. The plunger may return to the first position responsive, at least in part, to
de-energizing the solenoid actuator and/or urging from the biasing member, as shown
in Fig. 15. Additionally, or alternatively, the receiver may move from the second
receiver position to the first receiver position responsive, at least in part, to urging
from one or more portions of the treatment area, as shown in Fig. 15. The plunger
may again move towards the receiver to move the receiver.
[00115] One or more components of the instrument, as discussed above, may
allow the user to tactilely discriminate when the receiver moves from the first receiver
position to the second receiver position, from the second receiver position to the first
receiver position, from the second receiver position to the third receiver position,
and/or from the third receiver position to the second receiver position. In some
embodiments, that ability to tactilely discriminate movements of the receiver may
allow the user to estimate how many times the expander has contacted the treatment
area.
[00116] Additionally, or alternatively, one or more components of the instrument,
as discussed above, may allow a user to tactilely discriminate a rigidity of a portion of
a treatment area (and/or other portions of the treatment area) that the expander has
contacted relative to a rigidity of at least another portion of the treatment area (and/or
other portions of the treatment area) that the expander has contacted. In some
embodiments, that ability to tactilely discriminate rigidities of different portions of the
tooth socket and/or treatment area may allow the user to properly position the
expander in desired portion(s) of the treatment area (such as the tooth socket) without
the need to visually verify the proper placement of the expander.
[00117] Although the present disclosure includes specific embodiments, specific
embodiments are not to be considered in a limiting sense, because numerous
variations are possible. The subject matter of the present disclosure includes all novel
and nonobvious combinations and subcombinations of the various elements, features,
functions, and/or properties disclosed herein. The following claims particularly point
out certain combinations and subcombinations regarded as novel and nonobvious.
These claims may refer to "an" element or "a first" element or the equivalent thereof.
Such claims should be understood to include incorporation of one or more such
elements, neither requiring nor excluding two or more such elements. Other
combinations and subcombinations of features, functions, elements, and/or properties
may be claimed through amendment of the present claims or through presentation of
new claims in this or a related application. Such claims, whether broader, narrower,
equal, or different in scope to the original claims, also are regarded as included within
the subject matter of the present disclosure.
[00118] Reference in the specification to "one embodiment" or "an embodiment"
means that a particular feature, structure, or characteristic described in connection
with the embodiment is included in at least one embodiment of the invention. The
appearances of the phrase "in one embodiment" in various places in the specification
are not necessarily all referring to the same embodiment and such features, structures
and/or characteristics may be included in various combinations with features,
structures and/or characteristics of other embodiments.
[00119] In the foregoing specification, the invention has been described with
reference to specific embodiments thereof. It will, however, be evident that various
modifications and changes can be made thereto without departing from the broader
spirit and scope of the invention. The specification and drawings are, accordingly, to
be regarded in an illustrative rather than a restrictive sense.
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