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Title:
PROCESS FOR THE PREPARATION OF CARBOXYLATE AND PHOSPHONATE RUTHENIUM POLYPYRIDINE DYES AND A PROCESS FOR THE PREPARATION OF REACTION INTERMEDIATES USED IN SUCH PROCESS
Document Type and Number:
WIPO Patent Application WO/2002/010286
Kind Code:
A2
Abstract:
The present invention relates to processes indicated by method A and B for the preparation of carboxylate and phosphonate Ruthenium Polypyridine Dyes and for the preparation of reaction intermediates used in such process.

Inventors:
ALEBBI MONICA (IT)
BIGNOZZI CARLO ALBERTO (IT)
COSTA EMILIANA (IT)
Application Number:
PCT/EP2001/007972
Publication Date:
February 07, 2002
Filing Date:
July 11, 2001
Export Citation:
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Assignee:
NEOMAT S A (LU)
ALEBBI MONICA (IT)
BIGNOZZI CARLO ALBERTO (IT)
COSTA EMILIANA (IT)
International Classes:
C07F15/00; C09B57/10; H01G9/20; H01L51/30; H01L51/42; (IPC1-7): C09B57/10
Domestic Patent References:
WO1994004497A11994-03-03
WO1998050393A11998-11-12
WO1997011955A11997-04-03
WO1995029924A11995-11-09
Foreign References:
US5350644A1994-09-27
EP0975026A22000-01-26
Other References:
ARGAZZI R ET AL: "ENHANCED SPECTRAL SENSITIVITY FROM RUTHENIUM (II) POLYPYRIDYL BASED PHOTOVOLTAIC DEVICES" INORGANIC CHEMISTRY, AMERICAN CHEMICAL SOCIETY, EASTON, US, vol. 33, no. 25, 7 December 1994 (1994-12-07), pages 5741-5749, XP000612748 ISSN: 0020-1669
DATABASE WPI Section Ch, Week 199954 Derwent Publications Ltd., London, GB; Class E12, AN 1999-629276 XP002200230 & JP 11 279188 A (KOJIMA KAGAKU YAKUHIN KK), 12 October 1999 (1999-10-12)
TAKEDO MATSUMARA-INOUE ET AL: "A remarkably rapid synthesis of Ruthenium(II) polypyridine complexes by microwave irradiation" CHEMISTRY LETTERS, CHEMICAL SOCIETY OF JAPAN. TOKYO, JP, no. 12, 1994, pages 2443-2446, XP002156367 ISSN: 0366-7022
GREENE D L ET AL: "Application of microwavedielectric loss heating effects for the rapid and convenient synthesis of ruthenium (II) polypyridine complexes" CHEMICAL ABSTRACTS + INDEXES, AMERICAN CHEMICAL SOCIETY. COLUMBUS, US; ABSTRACT NO. 114046X, vol. 114, no. 12, 25 March 1991 (1991-03-25), XP002156369 ISSN: 0009-2258 & TRANSITION MET. CHEM., vol. 16, no. 1, 1991, pages 71-72, London
XIAO ET AL: "Interaction between metal core and ligands for the complex oins: ÄRu(bpy)n(Hdpa)3-nÜ" CHEMICAL ABSTRACTS + INDEXES, AMERICAN CHEMICAL SOCIETY. COLUMBUS, US; ABTRACT NO. 309923Y, vol. 129, no. 23, 7 December 1998 (1998-12-07), XP002156370 ISSN: 0009-2258 & HUNAN SHIFAN DAXUE ZIRAN KEXUE XUEBAO, vol. 21, no. 2, 1998, pages 53-56, China
NAZEERUDDIN M K ET AL: "EFFICIENT PANCHROMATIC SENSITIZATION OF NANOCRYSTALLINE TIO2 FILMS BY" CHEMICAL COMMUNICATIONS, ROYAL SOCIETY OF CHEMISTRY, GB, 1997, pages 1705-1706, XP002156368 ISSN: 1359-7345 cited in the application
YANG ET AL: "Photoelectric performance study of nanocrystalling TiO2 film sensitized by phenylphosphonated polypyridyl ruthenium complex" CHEMICAL ABSTRACTS + INDEXES, AMERICAN CHEMICAL SOCIETY. COLUMBUS, US, vol. 11, no. 128, 16 March 1998 (1998-03-16), XP002067003 ISSN: 0009-2258
ZAKEERUDDIN ET AL: "Molecular Engineering of Photosensitizers for Nanocrystalline Solar Cells: Synthesis and Characterization of Ru Dyes Based on Phosphonated Terpyridines" CHEMICAL ABSTRACTS + INDEXES, AMERICAN CHEMICAL SOCIETY. COLUMBUS, US, vol. 1, no. 128, 5 January 1998 (1998-01-05), XP002067002 ISSN: 0009-2258
PECHY P ET AL: "PREPARATION OF PHOSPHONATED POLYPYRIDYL LIGANDS TO ANCHOR TRANSITION-METAL COMPLEXES ON OXIDE SURFACES: APPLICATION FOR THE CONVERSION OF LIGHT TO ELECTRICITY WITH NANOCRYSTALLINE TIO2 FILMS" JOURNAL OF THE CHEMICAL SOCIETY, CHEMICAL COMMUNICATIONS, CHEMICAL SOCIETY. LETCHWORTH, GB, no. 1, 1995, pages 65-66, XP002067001 ISSN: 0022-4936
Attorney, Agent or Firm:
LUPPI, Luigi (Viale Corassori 54, Modena, IT)
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Claims:

Claims: 1. Process for the preparation of a Ru (dcbh2)2(Cl)2 complex which is a reaction intermediate compound for the preparation of carboxylate and phosphonate ruthenium polypyridine dyes having the general formula Ru (deb) 2(X)2 (I) Ru (debH2) (Y) (II) wherein dcb is 4,4'-dicarboxy-2,2'-bipyridine or a 5,5'-dicarboxy-2,2'bipyridine, X is a mono-dentate ligand, such as CN-, NCS-, py, NC- (CH2) 2-CN, NC- (CH2)3-CN, NC- (CH2) 4-CN, halide, CO, NO, pyridine, 4-cyanopyridine, dicyanobenzene, H20, NH3 or NO2-, Y is a bi-dentate ligand of the type: 2,2'-bipyridyl unsubstituted or substituted by one or two-COOH,-B (OH) 2t -PO3H2, or-R-PO3% groups (where R is a saturated or aromatic spacer group, e. g., methylene or phenyl) ; 1,10- phenanthroline unsubstituted or substituted by one or two- COOH,-B (OH) 2,-PO3H2, or-R-PO3H2 groups (where R is as defined above); or 2,2'-biquinoline unsubstituted or substituted by one or two-COOH,-B (OH) 2, -PO3H2, or -R-PO3H2 groups (where R is as defined above), characterised in that an amount of 150-500 mg of commercially available ruthenium trichloride and a 250-800 mg of the debH2 ligand is suspended in 30-100 ml of dimethylformamide in a 50-200 ml glass reactor, wherein the mixture is irradiated with microwaves for 8-20 min, by using a power in the range 250- 450 W, the solvent is rotary evaporated and the solid stirred in 30-80 ml of HC1 2M for 4 hours in the dark, the solid is filtered and dried in the temperature range 60- 90°C under vacuum for giving a yield from 80% to 85% of pure Ru (dcbH2)2Cl2.
2. Process of claim 1 characterised in that 250 mg of ruthenium trichloride (RuCl3) and 420 mg of the dcbH2 ligand are suspended in 50 ml of dimethylformamide in a 100 ml glass reactor, wherein the mixture is irradiated with microwaves for 12 min by using a power in the range 250-450

W, the solvent is rotary evaporated and the solid stirred in 40 ml of HC1 2M for 4 hours in the dark, the solid is filtered and dried at 80°C under vacuum for giving a yield of 82% of pure Ru (dcbH2) 2Cl2 3. Process of claims 1 and 2 characterized in that all the quantities can be scaled up by a factor ranging from 10 to 100.

4. Process for the preparation of Ru (dcbH2)2 (NCS)2 in utilising the Ru (dcbH2)2(Cl)2 complex of claim 1 characterised in that a 100-400 mg amount of Ru (debH2) 2Cl2 and (1. 4-5.5 gr of TBANCS (where TBA is the tetrabuthylammonium cation) are suspended in 6-24 ml of a solution containing 5-20 ml of dimethylformamide and 1-4 ml of water in a 25-100 ml glass reactor, wherein the mixture is irradiated with microwaves for 20-50 min, with a power in the range 200-450 W, the solvent is evaporated and the solid dissolved twice at pH 7 in water, the solution is filtered and the Ru (dcbH2) 2 (NCS) z complex is precipitated twice at pH 3 by addition of Hic10,, then washed with water and dried for giving a product formation yield of 80% to 85%.
5. Process of claim 4 characterized in that 200 mg of Ru (dcbH2) 2Clz and 2.73 gr of TBANCS (where TBA is the tetrabuthylammonium cation) are suspended in 12 ml of a solution containing 10 ml of dimethylformamide and 2 ml of water in a 50 ml glass reactor, wherein the mixture is irradiated with microwaves for 30 min.
6. Process for the preparation of a Ru [trpy (COOCH3) 3] (Cl) 3 which is a reaction intermediate for the preparation of terpyridines complexes of the general formula Ru [trpy (COOH) 3] (X) 3 (III) wherein trpy (COOH) 3 is 4,4', 4"-tricarboxy-2,2,6', 2"- terpyridine,

X is a mono-dentate ligand of the type: CN-, NCS-, py, NC- (CH2) 2-CN, NC-(CH2) 3-CN, NC-(CH2) 4-CN, halide, CO, NO, pyridine, 4-cyanopyridine, dicyanobenzene, H20, NH3 or NO2-, characterized in that an amount of 50-500 mg of commercially available hydrated ruthenium trichloride and a 70-700 mg amount of the trpy (COOH) 3 ligand are suspended in 7-70 ml of dimethylformamide in a 50-200 ml glass reactor, the mixture is irradiated with a microwaves for 5-15 min by using a power in the range 250-700 W, the solvent is rotary evaporated and the solid redissolved in a small volume of methanol and reprecipitated with diethylether, giving 440 mg of the trichloro species, corresponding to a yield of 80%.

7. Process of claim 6 characterized in that 250 mg of commercially available hydrated ruthenium trichloride and a 350 mg of the trpy (COOH) 3 ligand are suspended in 35 ml of dimethylformamide in a 100 ml glass reactor, the mixture is irradiated with a microwaves for 8 min by using a power in the range 375 W.
8. Process of claims 6 and 7 characterized in that all the quantities can be scaled up by a factor ranging from 10 to 100.
9. Process for the preparation of (TBA) 3 [Ru [trpy (COOH) (COO'') 2] (NCS) 3 in utilising the Ru [trpy (COOH) 3] (X) 3 complex of claim 6 characterized in that a 100-500 mg amount of Ru [trpy (COOH) 3] (Cl) 3 and 1.5- 7.9 gr amount of TBANCS (where TBA is the tetrabuthylammonium cation) are suspended in 15-75 ml of dimethylformamide, in a 50-250 ml glass reactor, the mixture is irradiated with microwaves for 5-20 min with a power in the range 200-450 W, the solvent is then evaporated and the solid dissolved at pH 9 in water by the

addition of 0.1 M tetrabutylammonium hydroxide solution, the solution is filtered and the (TBA) 3 [Ru [trpy (COOH) (COO- ) z] (NCS) 3 complex precipitated in the pH range 4.8-5.0 by addition of acid, keeping the solution in an ice bath, the solution is then filtered giving a solid product formation yield of 75-80%.

10. Process of claim 9 characterized in that 300 mg of Ru [trpy (COOH) 3] (Cl) 3 and 4.7 gr of TBANCS (where TBA is the tetrabuthylammonium cation) are suspended in 45 ml of dimethylformamide, in a 100 ml glass reactor, the mixture is irradiated with microwaves for 10 min with a power in the range 375 W, the solution is filtered and the (TBA) 3 [Ru [trpy (COOH) (COO-) 2] (NCS) 3 complex precipitated in the pH range 4.9 by addition of acid, keeping the solution in an ice bath.
11. Process for the preparation of a carboxylate and phosphonate ruthenium polypyridine dyes in utilising a Ru [ (PO3R2)n(CH2)mbpy]2(C2O4) complex (R = methyl or ethyl or an alkyl group) as intermediate reaction compound, said dye having the general formula Ru [ (PO3H2)n(CH2)mbpy]2(X)2 (IV) Ru[(P<).(CH,),py],(Y)(V) wherein [(PO3H2) n (CH2) mbpy] is a bipyridine ligand which may contain one (one n = 0 and the other n = 1) or two (the two n = 1) phosphonic acid groups in 4,4' or 5, 5' position, and such groups can be directly bound to the bipyridine ligand (m = 0) or attached to the bipyridine ligand through a methylene spacer (m = 1), X is a mono-dentate ligand of the type: CN-, NCS@, py, NC-(CH2 ? 2-CN, NC-(CH2) 3-CN, NC-(CH2) 4-CE, halide, CO, NO, pyridine, 4-cyanopyridine, dicyanobenzene, H2O, NH3 or NO2-, Y is a bi-dentate ligand of the type: 2,2'-bipyridyl unsubstituted or substituted by one or two-COOH,-B (OH) a, -PO3H2, or-R-P03H2 groups (where R is a saturated or

aromatic spacer group, e. g., methylene or phenyl); 1,10- phenanthroline unsubstituted or substituted by one or two -COOH,-B (OH) 2-PO3H2, or-R-PO3H2 groups (where R is as defined above) ; or 2,2'-biquinoline unsubstituted or substituted by one or two-COOH,-B (OH) 2-PO3H2, or-R-PO3H2 groups (where R is as defined above), characterised in a) reacting a pentachlororuthenium complex or ruthenium trichloride hydrate for 3-6 hours with an excess of potassium or sodium oxalate in water at 60-100°C, b) adding the mixture of step (a) with a 1.5-2 fold molar excess of (PO3R2)n(CH2)mbpy, where R represents ethyl or methyl group to obtain the complex Ru[(PO3H2)n(CH2)mbpy]2(C2O4), c) refluxing the Ru[(PO3H2)n(CH2)mbpy] 2 (C, Oj complex of step (b) during 6-12 hours, in a solvent such as acetonitrile, methanol, tetrahydrofurane or acetone in the presence of a 10-40 fold molar excess of acid, of hydrochloric acid, in order to hydrolyse the phosphonate ester groups and at the same time to get the substitution of the oxalate ligand with two solvent molecules, to form the complex ion [Ru[(PO3H2)n(CH2)mbpy]2 (S) 21'* I wherein S represents the solvent; the solution is rotary evaporated to dryness and the solvent complex is made to react at reflux for 2-4 hours, in solvents such as, methanol, ethanol or water, with an excess of mono-dentate ligand (X) or bi- dentate ligand (Y) to obtain the desired dye, for giving a yield from 50% to 80%.

12. Process of claim 11 characterised in that a) a pentachlororuthenium complex or ruthenium trichloride hydrate is reacted for 4 hours with an excess of potassium or sodium oxalate in water at 80°C b) the mixture of step (a) is added with a 1. 8 fold molar excess of (PO3R2) n (CH2) bpy,

c) the Ru[(PO3H2)n(CH2)mbpy]2(C2O4) complex of step (b) is refluxed for 8 hours in a solvent such as acetonitrile, methanol, tetrahydrofurane or acetone in the presence of a 20 fold molar excess of hydrochloric acid, the solution is rotary evaporated to dryness and the solvent complex is made to react at reflux for 2 hours in solvents for giving a yield from 75% to 80%.

13. Process of claims 11 and 12 characterized in that all the quantities can be scaled up by a factor ranging from 10 to 100.
14. Process of claim 11 characterized in that dipotassium pentachlororuthenium hydrate K2RuCl5 is reacted in water with a 10-30 folds excess of sodium-or potassium oxalate at 60°C-100°C ; the tPO3R2) n (CH2) mbpy ligand is added and let react for two hours in order to obtain the complex Ru[(PO3R2)n(CH2)mbpy]2(C2O4); the complex Ru [(PO3R2) n (CH2) mbpy] 2 (C20,) is hydrolized in the presence of acid in a solvent S to produce the solvent complex ion [Ru[(PO3H2)n(CH2)mbpy]2(S)2]2+; this complex can either be isolated or directly reacted for 3-6 hours, with an appropriated excess of mono-dentate ligand (X) or bi- dentate ligand (Y) ; the reaction temperature is kept between 60°C-100°C and the final product is purified by size exclusion column chromatography and dried.
15. Process of claim 14 characterized in that dipotassium pentachlororuthenium hydrate K2RuCl5 is reacted in water with a 20 folds excess of sodium-or potassium oxalate at 80°C ; and the solvent complex ion [Ru[(PO3H2)n(CH2)mbpy]2 (S) 2] 21 can either be isolated or directly reacted for 4 hours, the reaction temperature is kept at 80°C.

16. Process of claim 11 characterized in that ruthenium trichloride RuCl3 hydrate is reacted at reflux temperature in aqueous solution with a 3-6 folds excess of sodium or potassium oxalate in the presence of ethyl alcohol; the ligand [ (po3R2). (CH2). bpy) is added at 50°C, and the mixture is then heated at 60°C-100°C for 2 hours; at this point the complex Ru [ (PO3R2)n(CH2)mbpy]2(C2O4) is hydrolized in the presence of acid to produce the solvent complex [Ru [(PO3H2) n (CH2) mbPy] 2 (S) 2] 2+ which can be isolated or directly reacted with an excess of mono-dentate ligand (X) or bi-dentate ligand (Y).
17. Process of claim 16 characterized in that the ruthenium trichloride RuCl3 hydrate is reacted at reflux temperature in aqueous solution with a 4 folds excess of sodium or potassium oxalate in the presence of ethyl alcohol ; the mixture is heated at 80°C for 2 hours.
18. Process of claims 1 to 11 characterized in that the charge of the complexes is given by the algebraic sum of the oxidation state of the Ru center, in all cases equal to 2+, with the charge of the coordinated X or Y ligands, which can be neutral or negatively charged.
19. Use of the compounds prepared in the process of any claims 1 to 18 for the sensibilisation of wide band-gap semiconductors of type n, (where n stands for negative) for example titanium dioxide, tin dioxide, zinc oxide.
20. Use of the compounds prepared in the process of any claims 1 to 18 for absorbing the dyes on the surface of wide band gap semiconductors or of amorphous silica to produce a photosensitive material which undergoes a color change following irradiation in the Ultraviolet-Visible region, defined by the wavelength range from 200 to 800 nm.

21. Use of the compounds prepared in the process of any claims 1 to 18 as molecular sensitizers in photoelectrochemical regenerating cells based on nanocrystalline electrodes of titanium dioxide.
22. Use of the Ru (dcbH2) Z (C1) Z complex prepared in claim 1 for the preparation of carboxylate and phosphonate ruthenium polypyridine dyes having the general formula I and II.
23. Use of the Ru [(PO3R2)n(CH2)mbpy]2(C2O4) complex prepared in claim 11 for the preparation of carboxylate and phosphonate ruthenium polypyridine dyes having the general formula IV and V.
24. Use of the compounds prepared in the process of claims 6 to 10 for the conversion of solar energy into electricity in solar cells based on sensitized nanocrystalline TiO2.