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Title:
REVIVED REPULSION (RR) MAGNETIC CONFIGURATION
Document Type and Number:
WIPO Patent Application WO/2023/248095
Kind Code:
A2
Abstract:
This invention is a mono field poles permanent magnet electric motor that uses extra permeability added permanent magnets to create both repulsive and attractive forces between the field poles and the armature teeth. The motor has a stator frame, a rotor with an armature and two commutators, and a motor casing. The motor avoids the braking and cogging effects caused by the dipolar flow of flux in conventional motors, thus enhancing the speed and torque. The motor can be used for various applications that require very high efficiency and smooth operation without jerking.

Inventors:
FAROOQ UMER (PK)
Application Number:
PCT/IB2023/056311
Publication Date:
December 28, 2023
Filing Date:
June 19, 2023
Export Citation:
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Assignee:
FAROOQ UMER (PK)
BASHIR ABDUL WAHID (ES)
Download PDF:
Claims:
A mono field poles permanent magnet electric motor comprising: a stator frame fixed on a stand; and a set of extra permeability added permanent magnet mono field poles fixed in the stator frame; and the set of the field poles consisting of either all North poles or all South poles; and a rotor comprising an armature fixed on a shaft inserted into the stator frame, every one tooth of all the armature teeth containing concentrated and parallel windings; and two commutators, fixed on the same shaft; and a motor casing made of iron to shield the magnetic flux of the whole motor; and the commutators, distributing line current, and making coming teeth of the armature attractive, coming to the field poles during rotation, to attract the field poles; and the commutators also making expelling teeth of the armature repulsive, expelling from the field poles during rotation, to repel the field poles; and one of the attractive armature teeth, one of the repulsive armature teeth, and one of the field poles jointly making an independent working unit creating both repulsive and attractive forces in the same direction causing the rotor to rotate in the same direction; and an independent flux path being created in every one of the working units; and the flux path causing the flux of the field pole to participate in the creation of attractive force while interacting with the attractive tooth of the armature; and the flux path causing the flux of the field pole to travel through the inside poles of both the attractive and repulsive teeth, through the iron situating on the back parts of both the attractive and repulsive teeth of the armature; and the flux path causing the flux of the same field pole to emit from the repulsive tooth to participate in the creation of the repulsive force between the repulsive tooth of the armature and the field pole; and the addition of the extra permeability to every one of the field poles dispersing overflux of the field pole during magnetic repulsion for strengthening the magnetic repulsion and to concentrate the flux of the field pole during magnetic attraction; and the mono field poles configuration avoiding the traditional dipolar flow of flux, produced by usual dipolar field poles configuration, through lower reluctance flux path through the core of a usual armature; and the mono field pole configuration being free of the braking effect caused by the dipolar flow of flux on an armature, thus enhancing the speed and torque of said mono field motor; and the elimination of the braking effect resulting in the elimination of cogging effect that produces noise and vibration in a motor. The motor set forth in claim 1, wherein two sets of carbon brushes, each set consisting of two brushes, both the sets of brushes installed in 2 separate brush holders, and the brush holders are fixed in the stator frame. The motor set forth in claim 2, wherein extra permeability is added to every one of the field poles either by adding pieces of magnetic material to the surface of every one of the field pole or by partial magnetization of the permanent magnets. The motor set forth in claim 3, wherein the armature comprising 12 teeth, every one tooth of the armatures having concentrated winding; and all 12 coils of the armature divided into three sets named coil set A, coil set B, and coil set C, every one of the sets consisting of four coils, all inner wires of the four coils connected to one another and all outer wires of the same coils also connected to one another resulting in one inner wire and one outer wire of every one of the coil set; and both the wires, when transferring current, energize a whole set of four coils to magnetize the respective teeth of the armature resulting in all four teeth having the same polarity. The motor set forth in claim 4, wherein two commutators, named commutator A and commutator B, fixed on the same brass shaft, each of the commutators consisting of 24 segments; and a tunnel engraved on the shaft under both commutators for crossing of connecting wires; and all segments of each of the commutators being divided into 12 pairs, all pairs divided into three sets, everyone set comprising 4 pairs of segments, the sets named interconnected segment set A, interconnected segment set B, interconnected segment set C; and all first segments of every one of the four pairs, included in every one set of the interconnected segment sets, are connected to one another to simultaneous energizing all the four coils of a coil set; and all the second segments of all the four pairs remain unconnected and free for providing neutral space to carbon brushes to avoid short-circuit. The motor set forth in claim 5, wherein all the teeth of the armature and all the segments of both the commutators aligning exactly resulting in a total of 12 aligned sets, everyone aligned set comprising a pair of segments of Commutator A, a pair of segments of Commutator B, and one tooth of the Armature; and all of the aligned sets are consecutively numbered starting from number 1. The motor set forth in claim 6, wherein all the coils being connected to the commutator segments in parallel; and starting from the aligned set 1 , the inner wire of the coil set A of the armature being connected to the first segment of the aligned pair of segments of the commutator A, the second segment of the aligned pair remaining free of any connection; and outer wire of the same coil set being connected to the first segment of the aligned pair of segments of commutator B, the second segment of the aligned pair remaining free of any connection; and in the aligned set 2, the inner and outer wires of coil set B of the armature being connected to the segments of commutator A and B in the same manner applied in the aligned set 1; and in aligned set 3, the inner and outer wires of coil set C of the armature connected to the segments of commutator A and B in the same manner that is applied in aligned sets 1, and 2. The motor set forth in claim 7, wherein the sizes of cross-sectional areas of all the field poles and all the teeth of the armature are the same and matching. The motor set forth in claim 8, wherein two brush holders being installed on the stator frame, each of the brush holders consisting of two carbon brushes, and both the carbon brushes situated side by side, and one brush capable to touch the aligned segment of commutator A and the other brush capable of touching the aligned segment of commutator B ; and both the segments being situated in the same aligned set; and brush set A transferring current through the pair of mutually aligned segments of both commutators to create repulsive force between the expelling teeth of the armature and the respective field pole; and brush set B transferring current through the next mutually aligned segments of both commutators to create an attractive force between the coming teeth of the armature and field poles; and the application of direction of line current to one of the brush sets being clockwise and to the second brush set anti-clockwise to produce both repulsive and attractive forces; and to run the motor on either a single repulsive force or single attractive force, only a respective pair of brushes is used, the other pair of brushes being unconnected to the line current. A twin sets mono field poles permanent magnet electric motor comprising: a stator frame fixed on a stand; and

2 sets of extra permeability added mono field poles fixed in either side of the stator frame, one set of the field poles consisting of North poles and a second set consisting of South poles, all field poles being the poles of permanent magnets; and a motor casing made of iron to shield the magnetic flux of the whole motor; and a rotor consisting of two armatures fixed on either side of a shaft inserted into the stator frame; and two commutators fixed between the armatures on the same shaft; and the commutators energizing coming teeth of the armatures to become attractive, coming to the mono field poles; and the commutators also energizing the expelling teeth of the armatures to become repulsive, expelling from the mono-field poles; and one of the attractive armature teeth, one of the repulsive armature teeth, and one of the field poles jointly making an independent working unit creating both repulsive and attractive forces in the same direction causing the rotor to rotate in the same direction; and both twin sets are working together in the same direction. The motor set forth in claim 10, wherein the stator frame consisting of aluminum and having two bearing fixed in supporting plates installed on both sides of the stator frame to hold the shaft; and four holes made in each side of the stator frame at equal distances for fixing permanent magnet poles; and two holes made in the center of the stator frame for fixing brush holders; and two sets of carbon brushes, each set containing two brushes installed in the brush holder, the brush holders fixed in the holes made in the center of the stator frame; and

4 iron bars, every one iron bar fixed on two unlike outer poles of the permanent magnets, the iron bars are to serve as a shield for magnetic flux of the outer poles of the permanent magnets and of the whole motor. The motor set forth in claim 11, wherein eight iron pieces are fixed on the surfaces of all of the eight field poles to add extra permeability to the poles, one of the iron pieces for every one of the field poles. The motor set forth in claim 12, wherein the armatures named Armature A and Armature B fixed on each side of the shaft made of brass, each of the armature comprising 12 teeth, every one tooth of both the armatures having concentrated winding; and all 12 coils of each armature divided into three sets named coil set A, coil set B and coil set C, every one of the sets consisting of four coils, all inner wires of the four coils connected to one another and all outer wires also connected to one another resulting in one inner wire and one outer wire respectively to energize a whole set of four coils, which has the same polarity. The motor set forth in claim 13, wherein two commutators, named Commutators A and Commutators B, fixed between the armature on the same brass shaft, Commutator A situating near the Armature A and the Commutator B situated near the armature B, each commutator consisting 24 segments; and a tunnel engraved on the shaft under both commutators for crossing of connecting wires; and all segments of a commutator divided into 12 pairs, all pairs divided into three sets, everyone set comprising 4 pairs of segments, the sets named interconnected segment set A, interconnected segment set B, interconnected segment set C, and all first segments of all the four pairs included in every one of the interconnected segment set are connected to one other to simultaneous energizing of all the four coils; and all the second segments of all the four pairs included in every one of the interconnected segment sets remain unconnected and free for providing neutral space to carbon brushes to avoid short circuit. The motor set forth in claim 14, wherein all the teeth of both the armatures and all the segments of both the commutators aligning exactly resulting in a total of 12 aligned sets, everyone aligned set comprising a pair of segments of Commutator A, a pair of segments of Commutator B, one tooth of the Armature A and one tooth of the Armature B, and all of the aligned sets are consecutively numbered starting from number 1. The motor set forth in claim 15, wherein all coils connected to the commutator segments in parallel; and starting from the aligned Set 1 , the inner wire of the coil set A of armature A will be connected to the first segment of the aligned pair of segments of the commutator A, the second segment of the aligned pair remaining free of any connection; and outer wire of the same coil set connected to the first segment of the aligned pair of segments of commutators B, the second segment of the aligned pair remaining free of any connection; and in the same aligned set, the outer wire of the coil set A of armature B being connected to the first segment of the aligned pair of segments of commutator A, the second segment of the aligned pair remaining free of any connection; and inner wire of the same coil set connected to the first segment of the aligned pair of segments of commutator B, the second segment of the aligned pair remaining free of any connection; and in aligned set 2, the inner wire of coil set B of armature A and outer wire of coil set B of armature B connected to the segments of commutator A and B using the same method used to connect the wires in aligned set 1 ; and in aligned set 3, the inner wire of coil set C of armature A and the outer wire of coil set C of armature B connected to the segments of commutator A and B using the same method that was used to connect the wires in aligned sets 1, and 2. The motor set forth in claim 16, wherein the sizes of cross-sectional areas of all the field poles and all the teeth of the armatures being the same and matching, and distances between both the sets of the field poles and between both the armatures are the same. The motor set forth in claim 17, wherein two brush holders being installed on the stator frame, and each of the brush holders consisting of two carbon brushes, both the carbon brushes situated side by side; and one brush capable of touching the aligned segment of commutator A and the other brush capable of touching the aligned segment of commutator B ; and both the segments being situated in the same aligned set; and brush set A transferring current through a pair of mutually aligned segments of both commutators to create repulsive force between expelling teeth of the armatures and the field poles; and brush set B transferring current through the next mutually aligned segments of both commutators to create an attractive force between the coming teeth and the field poles. The motor set forth in claim 18, wherein the application of direction of line current to one of the brush sets being clockwise and to the second brush set anti-clockwise to produce both repulsive and attractive forces; and to run the motor on either single repulsive force or single attractive force only one pair of the brushes is used.

Description:
TITLE OF THE INVENTION

Revived Repulsion (RR) Magnetic Configuration

Inventor: Umer Farooq ORCID: 0000-0003-2372-0660

CROSS-REFERENCE TO RELATED APPLICATIONS

None of my applications are pending other than this US application and a PK application for the same invention

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

No grant was received for this invention from the US or another country

THE NAMES OF THE PARTIES TO A JOINT RESEARCH AGREEMENT

None. I am the sole inventor

INCORPORATION-BY-REFERENCE OF MATERIAL SUBMITTED ON A READ-ONLY OPTICAL DISC, AS A TEXT FILE OR AN XML FILE VIA THE PATENT ELECTRONIC SYSTEM.

Not applicable

STATEMENT REGARDING PRIOR DISCLOSURES BY THE INVENTOR OR A JOINT INVENTOR

Not applicable

BACKGROUND OF THE INVENTION

Field of the invention: Permanent magnet electric motors

Brief summary of the invention

This invention is a breakthrough magnetic configuration that harnesses repulsive force in permanent magnet motors without extra input.

It is based on new scientific discoveries and validated by a fully functional prototype motor that has double the efficiency of existing motors in the same power range.

It opens up new possibilities for creating most powerful and extra-efficient permanent magnet motors for various applications.

Brief description of the several views of the drawings

Figure 1 : strange movement of the electromagnet during repulsion Figure 2: doubling of the opposite polarity

Figure 3 : the analysis of a two-pole PMDC motor simulation

Figure 4: the unused comer of a PM field-pole attracts a piece of iron forcefully

Figure 5 : two iron nails attached to any single pole of a magnet repel each other

Figure 6 8L . real pattern of lines of force and directions of forces in a PMDC motor

Figure 8: Magnetic Power Measuring Device

Figure 9: the shape and size of the iron core of the electromagnet

Figure 10: the chart of experiments when both attraction and repulsion happened with current

Figure 11 : the data of experiments when both attraction and repulsion happened with current

Figure 12: the data of experiments when attraction happened without current (table)

Figure 13: the efficiency of current after subtraction of PM attraction (table)

Figure 14: the comparison of efficiencies of all three methods (table)

Figure 15: ‘B’ lines emit from all sides of an iron piece that is added to a permanent magnet

Figure 16: pattern of ‘B’ lines of a permeable permanent magnet

Figure 17: A gauss meter can measure only strength of outer set of ‘B’ lines

Figure 18: a permeable permanent magnet attracts an iron piece weakly

Figure 19: attraction between a permeable permanent magnet and an electromagnet

Figure 20: repulsion between an ordinary permanent magnet and an electromagnet

Figure 21 : repulsion between a permeable permanent magnet and an electromagnet

Figure 22: alternative design of permeable permanent magnet

Figure 23: magnetic configuration in experiments number 4, 5 and 6 (Chart)

Figure 24: the data of experiment 4, 5 and 6 with the data of experiments 1, 2, 3 (table)

Figure 25 & 26: Picture and diagram of the equal-poles motor

Figure 27: the hypothesized action of flux lines in a three -fold magnetic circuit

Figure 28: picture of the actuator when it worked using ordinary magnetic configuration

Figure 29: when the actuator worked using the three-fold magnetic configuration

Figure 30: diagram of the actuator when it worked using the three-fold magnetic configuration

Figure 31 : unlike field-poles fixed side by side in an aluminum plate

Figure 32& 33: the shape of the electromagnet

Figure 34: the rotating permanent magnet

Figure 35: the use of like-poles as field- poles

Figure 36: picture of the like-field-poles actuator

Figure 37: diagram of the like-field-poles actuator Figure 38: full sketch of the rotor of the like-field-poles actuator

Figure 39A & 39B: the movement of the rotor of the like-field-poles actuator

Figure 40: a set of 6 permanent magnets and an iron bar

Figure 41 : conceived actions of “B” lines in the like-field-poles actuator

Figure 42: the diagram of four- field-poles RR Magnetic Configuration

Figure 43 : when current is applied, two teeth are energized unlikely

Figure 44: creation of force in four- field-poles RR Magnetic Configuration

Figure: 45: the leakage of flux due to unsaturated part of repelling teeth of armature

Figure 46: the leakage of flux through fully expelled un-energized teeth of armature

Figure 47 : the Leakage of flux through incoming un-energized teeth of armature

Figure 48: four flows of dipolar flux inside the core

Figure 49: the neutralization of leakage of flux caused by unsaturated part of repelling teeth

Figure 50: the neutralization of leakage of flux through expelled teeth of armature

Figure 51 : the neutralization of leakage of flux through incoming teeth of armature

Figure 52: the picture of the experimental device

Figure 53: the field-poles and armature configuration that was used in the experimental device

Figure 54: the repelling tooth fully expelled from the permanent magnet

Figure 55: at least one third of repelling teeth remained under the permanent magnet

Figure 56: simple diagram of the prototype

Figure 57: diagram of one of the twin configurations used in the prototype

Figure 58: creation of force in the prototype

Figure 59: shape of the basic body

Figure 60: an iron piece of special shape and size

Figure: 61: complete fitting device

Figure 62: all North poles of 4 permanent magnets were inserted into the fittings

Figure 63 : the rotor comprised two armatures and 2 commutators

Figure 64: commutation

Figure 65 : present efficiency of the newly invented motor (table)

Figure 66: the fractional recovery of immediately recoverable efficiency (table)

Figure: 67: the flow of flux between adjacent electromagnetic teeth

Description

Part 1: Back ground research Summary of back ground research

1. The detection of a third pole during repulsion between an electromagnet and a permanent magnet

2. The negative effects of dipolar field-poles configuration in PM DC motors

3. Advanced experiments

4. Permeable permanent magnet

5. Equal-poles DC motor

6. Three-fold magnetic circuit

7. Like field pole actuator

Part 2: THE INVENTION

Title: Revived Repulsion (RR) Magnetic Configuration

1. Introduction

2. Applicable experimental findings extracted from basic research

3. Conceived design of the revived repulsion magnetic configuration for rotary motors

4. Experimental testing of the practicability of the magnetic Configuration

5. Testing and validation of the configuration through experiments and a fully-functional rotary motor

6. The disadvantage of RR Magnetic Configuration

7. Maximum potential efficiency of the RR Magnetic Configuration

8. Alternative designs of the configuration and motor

Part 1: Background research

Summary

This invention is a game-changer that came from long and deep experimental research on the limits and uses of magnetic forces. The research showed how to recover and utilize the wasted repulsion force between an electromagnet and a permanent magnet, and how to boost the output of a PM motor without increasing the input power. The background research provides the full rationale and basis for the invention (the configuration), which can be easily and properly applied to motors. The research involved various experiments and devices, which are briefly introduced and summarized here.

The first part of this research shows how an iron-core solenoid and an air-core solenoid behave differently when they repel a permanent magnet. The experiments reveal a surprising phenomenon. The like poles of an iron-core solenoid and a permanent magnet first repel and then attract each other. This happens because the permanent magnet attracts the unsaturated part of the iron core, creating a third pole that opposes the repulsion. The attraction during repulsion weakens the repulsion between the like poles.

The second part of this research reveals how the ‘attraction during repulsion’ is highly strengthened in a dipolar field pole configuration. The experiments in the first part of this research were carried out using only one permanent magnet pole. It is apparent if an unlike pole of another permanent magnet is added on the spare side of the electromagnet, the 'B' lines of both permanent magnets would use the unsaturated part of the core as a path and would try very forcefully to keep the electromagnet in the same position.

To check the negative effects of the flow of dipolar PM flux, the simulation of a PMDC motor was analyzed. The analysis proves that the PM field poles pull unenergized armature teeth back during the expelling of the teeth from the field poles. It brakes the rotation of the armature. The conventional understanding represented by the simulation is totally flawed. This flawed understanding is constantly leading to wrong designs of PM DC motors.

The third part of this research uncovers the hidden potential of the magnetic forces between an electromagnet and a permanent magnet. The experiments reveal how to recover and harness the repulsive force that is usually wasted and use it to boost the efficiency of the system. The experiments test different setups and situations. The results show that the efficiency of a combination of current and PM flux is way higher than the efficiency of current only.

The fourth part of this research introduces a new type of permanent magnet that has double the repulsion force and the same attraction force as a normal permanent magnet. I call it a High Repulsion/ permeable permanent magnet. It is simple to make but very effective for improving the efficiency of magnetic interactions. The permeable permanent magnet uses less input power and gives more output power than a normal permanent magnet. Higher repulsion allows the use of a higher flux of permanent magnet, which results in a higher attraction force in a full cycle of repulsion and attraction. The average efficiency of permeable permanent magnets is about 53% higher than that of normal permanent magnets.

The fifth part of this research introduces an experimental motor. This motor is based on two major discoveries from basic experimental research. ‘ 1. Increasing the current and the permanent magnet strength improves the efficiency of a magnetic cycle.’ ‘2. Using a permeable permanent magnet instead of a saturated permanent magnet boosts the efficiency of the same electromagnet.’

This motor has a continuously and substantially increasing efficiency when both current and permanent magnet flux are enhanced. This means that there is still some hidden efficiency of an unknown amount that can be recovered by improved models.

The sixth part of this research introduces a unique actuator comprising a three-fold magnetic circuit. The results of the experiments in the third part of the research showed that the 'efficiency of current + PM flux was 67% to 100% more than the efficiency of current only’. It seemed that the permanent magnet was responsible for the extra efficiency but this result needed to be confirmed by a different method. To do this, a three-fold magnetic circuit was developed. This circuit comprises a pair of fixed PM field- poles, a movable electromagnet, and a rotating permanent magnet installed on the moveable electromagnet. The rotating permanent magnet rotates automatically following the changing polarity of the electromagnet. The three-fold magnetic circuit was 50% more efficient than an ordinary magnetic configuration using the same input electricity. This result matched the findings from the advanced experiments and the function of the permeable magnet. The extra efficiency of this actuator proved that the magnetic fields of electromagnets and permanent magnets can be combined properly even in a three -fold magnetic configuration. The right combination will produce extra efficiency.

The seventh part of this research introduces another actuator. I concluded from part 1 of this research that if the flux flow between unlike field poles is stopped, there will be no opposite polarity and no braking effect on the armature. Without the flux flow, each of the permanent magnets would act with the armature separately and independently. The elimination of the braking effect would increase the output of the motor without using more electric power. Although the elimination of the opposite polarity would also reduce the attraction force, this can be compensated by using stronger permanent magnets. Independent like -poles of stronger magnets will interact with the armature strongly without creating a dipolar flux flow. This way, a strong attraction would be achieved without producing a braking effect. Based on this, I hypothesized that using like -poles as field-poles in an electrical machine would improve the efficiency of the machine. I built a rotary actuator to test this hypothesis. Despite heavy but removable losses, this actuator provided heavy output using only 0.60 watt input power. Details of Background Research

1. The detection of a third pole during repulsion between an electromagnet and permanent magnet

Sole investigator and author: Umer Farooq

Overview

This research tells apart the response of an iron-core solenoid definitely from that of an aircore solenoid when they face the like pole of a permanent magnet. The factors that appeared during this research may seem extremely unusual and strange, but it does not seem possible to falsify them because this research is fully supported by the results of very simple, self- evident, and repeatedly repeatable experiments. It seems that these insightful experiments have never been carried out.

In the past, I set an iron core electromagnet and a permanent magnet to repel each other. To my surprise, the like poles repelled each other to some distance at first and then attracted each other forcefully instead of repelling. This phenomenon seemed unbelievable because everyone knows that like poles never attract each other. I repeated the same action using different iron core electromagnets against different permanent magnets. The results remained always the same as the first result.

5 years ago, I put a question on Quora, "why repulsion is weak between an electromagnet and a permanent magnet?" Respected Mr. Eli Pasternak (on Quora) answered, "While attempting to create a repulsive force by setting the proper polarity of the current in the electromagnet, the permanent magnet is always attracting the iron core inside the electromagnet. If you take a strong magnet and an air-core electromagnet, the repulsive force will be equal to the attractive force. " This answer not only supported the existence of the attractive force during the repulsion but also distinguished the function of an iron core solenoid from that of an aircore solenoid when they face a permanent magnet.

As like-poles can never attract each other, it was hypothesized that 'some part of the iron- core was magnetized by the magnetizing field of the current in the coil' which repelled the permanent magnet, while the rest of the iron core remained unsaturated because the magnetizing field of the current was not strong enough to saturate the whole iron core; the same unsaturated part of the core was attracted by the permanent magnet.

As the permanent magnet first creates an unlike-pole in a magnetic material and then attracts it, the attracted part of the core became a third pole in the system. As the attraction between the like poles was an opposing force, it should damage the repulsive force. Eventually, the overall repulsion should be smaller than that expected.

To check the hypotheses, single poles of one electromagnet and one permanent were repelled systematically. The results validated the hypotheses. When the electromagnet was applied current, at first repulsive force was produced and the electromagnet moved away from the permanent magnet, and then a strange attractive force appeared automatically and the electromagnet moved back inevitably. In the end, the electromagnet stopped in a half-crossed position, while the current remained continuously put on. Figure: 1, Figure 1.1: Electromagnet; Figure 1.2: Permanent magnet; Figure 1.3: Repulsion; Figure 1.4: Attraction during repulsion ', Figure 1.5: Balance of both repulsive and attractive forces; Figure 1.6: Attraction back during the balance; Figure 1.7: Repulsion during the balance

Conclusions

Importance of repulsion force

The attractive force of permanent magnets is free, but to achieve this free force, the magnet must first repel an object. We can get a specific amount of attractive force proportional to a specific amount of repulsive force. The third pole severely damages the repulsive force. The damaged repulsion force allows recovering only partial attractive force. The output power of a complete magnetic cycle of repulsion and attraction is damaged ultimately. The creation of a stronger repulsion force during a complete magnetic cycle of repulsion and attraction makes the cycle stronger. The output power of a motor comprises the output powers of many complete magnetic cycles. Thus, stronger cycles assure stronger output of a motor.

The root cause of the opposing attraction force

Prior knowledge of electromagnetism seems to address "force between an air-core- solenoid and a permanent magnet", and "force between an iron-core-solenoid and a permanent magnet" in the same way; while this research concludes that the natures of the magnetic poles of both kinds of solenoids are totally different. Provisionally, I named them perfect and imperfect magnetic poles.

Imperfect poles: Usually, iron-core solenoids are not designed to be saturated. Therefore, the solenoids contain some randomly aligned or loosely magnetized magnetic domains (when current is applied to the solenoid). The unaligned magnetic domains are always aligned by a permanent magnet. The polarities of these domains are always opposite to the interacting like-polarities of the iron-core solenoid and the permanent magnet.

Perfect poles: An air-core solenoid does not contain additional permeability (unsaturated iron), therefore, does not contain any non-aligned magnetic domains. A permanent magnet does not find any unsaturated part to attract. These poles may be named 'perfect poles'. There is no third pole during the repulsion between perfect poles. Therefore, the repulsion force of perfect poles is always pure.

The creation of opposing attraction force in PM motors

The opposing attractive force seems rarely known to physicists, but it is not unknown in motor technology. However, it is linked to unenergized armature teeth. Respected Mr. Loren Rademacher, retired motor designer of GE, commented on my work at Quora as, "The effect of attraction between a magnet and an unenergized pole piece is a normal behavior in a PM motor. During part of the rotation, the magnet pulls the pole in the direction of rotation; then, as the pole passes the magnet, the magnet tries to pull the pole back. Thus, there is a pulsating torque with no net average effect, and it can be ignored except for the vibrations and noise that it might introduce into the system. Motor designers call this effect 'cogging'. "

My inference

I inferred from the comment that the permanent magnet provides matching force when "the magnet pulls the pole in the direction of rotation", but this matching force is balanced (wasted) by the opposing force of attraction, which happens during the ejection of the unenergized teeth, "and then as the pole passes the magnet, the magnet tries to pull the pole back". In this way, a large amount of useful magnetic force is wasted. In other words, low reluctance parts of an armature provide the PM flux a postern to flow between the unlike field poles. This flow causes an independent parallel opposite polarity against the desired polarity that is caused by the current in the coils. The answer also proves that the creation of the third pole is not limited to single poles. The third pole is created in dipolar magnetic systems, too. This discussion implies that the permanent magnet acts alternatively in a motor. The work of the permanent magnet is canceled by the counterwork of the same permanent magnet.

Over-strengthening of the third pole in permanent magnet motors

The experiments were carried out using only one permanent magnet pole. It is apparent if an unlike pole of another permanent magnet is added on the spare side of the electromagnet, the 'B' lines of both permanent magnets would use the unsaturated part of the core as a path and would try to keep the electromagnet in the same position. Therefore, the flow of the 'B' lines would cause a great braking effect during the rotation of the electromagnet. The third pole or opposite polarity would be doubled or so because of the flow of flux between unlike field poles. The opposing attraction force would ultimately be strengthened. The strengthened opposing attraction force would reduce the repulsion force severely. Figure: 2, Figure 2.1 & 2.2: Attraction between the electromagnet and two unlike permanent magnets poles; Figure 2.3: Flow of flux through the core of the electromagnet; Figure 2.4 & 2.5: Full attraction between the electromagnet and permanent magnets; Figure 2.6 & 2.9: Repulsion between the electromagnet and permanent magnets; Figure 2.7 & 2.8: Attraction during repulsion; Figure 2.10: Dipolar flow of flux of permanent magnet during repulsion

Findings from basic research a. A permanent magnet pulls the unsaturated part of the iron core of an electromagnet back during repulsion; the attraction during repulsion damages repulsive force. b. The flow of flux lines between unlike PM field poles (through the unsaturated part of the armature) brakes the rotation of the armature during the expulsion of its teeth from the field poles.

Full research has been published on the Researchgate forum.

2. The negative effects of dipolar field-poles configuration in PM DC motor

Researcher: Umer Farooq

To check the negative effects of the flow of dipolar PM flux, the simulation of a PMDC motor was analyzed. Figure: 3

How is it possible? Why is half of the field pole (in white crossed area) almost free of lines of force? It is impossible. This portion must contain a substantial amount of lines of force.

Lines of force emanating from the white crossed area of the field pole can never reach black crossed area because of circular shape of field pole and intervening un-energized armature teeth. These Lines of force must penetrate into intervening un-energized armature teeth. This penetration must cause heavy attraction against the direction of rotation; hence this attraction is heavy opposing force. This heavy opposing force must balance (waste) the equivalent part of the matching force. In simple words, an enormous amount of magnetic force must be wasted because of the production of the opposing force. Experimental proofs Experiment

1

It is clearly experimental that when unlike pole of a powerful permanent magnet is attached to one comer of a field-pole; the other comer still attracts a piece of iron forcefully. Figure: 4: Figure 4.1: Permanent magnet; Figure 4.2: iron piece; Figure 4.3: Permanent magnet field pole

If most of the 'B' lines of a field pole concentrate on the active comer, how other comer can attract iron forcefully?

Experiment 2

When two iron nails are attached to any single pole of a magnet, both nails repel each other as like-polarity poles repel each other. Figure: 5, Figure 5.1: Permanent magnet; Figure 5.2: & Figure 5.3: iron nails; Figure 5.4: Repulsion between the iron nails

The experiment results in that not only 'B' lines emanating from like poles of two permanent magnets repel each other but also 'B 1 lines emanating from the same pole of a permanent magnet repel each other. This is mutual repulsion of the same pole flux lines.

Conclusion

If all the field lines have to reach the black circled area of the permanent magnet, the entire field lines have to lose their basic property of mutual repulsion. This is impossible. The understanding represented by the simulation is totally flawed. This flawed understanding is constantly leading to wrong designs of PM DC motors. PM field poles pull unenergized armature teeth back during the expelling of the teeth from the field poles. It brakes the rotation of the armature. Real pattern of lines of force and directions of forces, Figure: 6 & 7

All big white arrows show the directions of forces created by the permanent magnet poles when a two-pole DC motor stand still.

Figures 7.1, 7.3, 7.4, 7.5, 7.7, 7.8: Show the direction of force created by the permanent magnet field poles; Figures 7.2, 7.6: Show the direction of force created by electricity

3. Advanced experiments

Researcher: Umer Farooq

Previously described basic research resulted in 'permanent magnet pulls unsaturated part of an electromagnet back during repulsion; the attraction during repulsion damages repulsive force. 'To further explore the phenomenon, I carried out a series of advanced experiments on repulsive and attractive forces between an electromagnet and a permanent magnet. A substantial amount of extra efficiency emerged through the results of the experiments. Repeatedly repeatable experiments verified emerging of this extra efficiency undeniably. Whenever both current (of the electromagnet) and flux (of the permanent magnet) were enhanced, efficiency jumped higher. Output must increase because of enhanced current and flux but from where did the extra efficiency come? 1 A 2R loss increased as a result of the increment in current so efficiency must drop but it increased instead!

Experimental devices used in this series of experiments

Magnetic power measuring device

I have developed a device. Using this device one electromagnet and one permanent magnet can repel or attract each other in a controlled situation. Using this device, necessary data of input and output of a repulsion or attraction interaction can be gathered. The efficiency of an interaction is calculated after an interaction is completed. Diagram of the device, Figure: 8 Figure 8.1: Body; Figure 8.2: Moving Shaft; Figure 8.3: Electromagnet fixed under the rotating knob; Figure 8.4: Permanent magnet field pole fixed on the body; Figure 8.5, 8.6: Electronic sensors; Figure 8.7, 8.8: Pulleys to support the mass a. This device measures the mass carried, distance covered and time consumed by a magnetic interaction. b. This device is made of aluminum. c. A rotating shaft is fixed on two bearings in the center of the device. d. An electromagnet can be installed on this shaft with the help of a knob. e. A permanent magnet can be fixed on the surface of the device. f. The electromagnet moves over the magnet in accordance with attraction or repulsion force. Two sensors are installed sideways of the fixed permanent magnet. These sensors are activated automatically when the electromagnet moves. An electronic circuit with a built-in watch records the time of an interaction. g. The distance covered during the interactions is fixed. That is the distance between the sensors. h. Two pulleys are installed on sideways of the device. A bowl is fastened with the electromagnet. The bowl hangs on one of the pulleys in accordance with the attraction or repulsion interactions, i. Appropriate mass is attached to the electromagnet. Mass carried by the electromagnet is the mass of an interaction.

Permanent magnets

Three permanent magnets made of the same material: grade 33SH; size: D25mm*dl2mm*2mm; Magnetization: through 2mm. (ring shape).

Electromagnet

In all the interactions only one and the same electromagnet interacted with all kinds of permanent magnets. Specification: Material: soft iron; Weight of iron: 80.40 grams; Total length of iron core: 43mm Material of coil: copper, Turns of wire: 992; Wire number: 30 Steady state resistance (R) = 3.00volts/ 00.20ampere=15, Shape and size of iron core: Figure: 9

Figure 9.1, 9.3: Side tablets; Figure 9.2: Pillar between the tablets

Method of an experiment

Permanent magnet is fixed into the hole on the surface of the device. An electromagnet is fixed in the rotatable knob (Actuator).

Interaction in attraction mode

Appropriate mass is put into the mass bowl. The actuator is brought by hand in the fixed range of the electronic sensor B. Now the electromagnet is set automatically at a distance of 1mm away from the permanent magnet. The sensor circuit is put on using line current. The watch is set at 0.00 of 1/100 second. Line current for the electromagnet is put on. The direction of the current is set for attraction. (Attraction can happen without current). As soon as the electromagnet-knob is released, sensor B is activated automatically and it puts on the stopwatch.The electromagnet moves and its face comes exactly opposite to the face of the permanent magnet. When the interaction is completed, sensor A is activated automatically and puts off the stopwatch.

Interaction in repulsion mood: Above process is reversed for repulsion.

Three experiments

• Three experiments were carried out on attraction and repulsion between an electromagnet and a permanent magnet.

• Electromagnet and permanent magnet interacted on the same magnetic power measuring device.

• During the experiments, the same electromagnet was supplied different amounts of current.

• Different amounts of the flux of permanent magnets were used in each experiment. For this purpose, more pieces of permanent magnet were added to the primary permanent magnet.

• The same input was used for the repulsion and attraction of an experiment.

• Air gap between the electromagnet and permanent magnet during all the three experiments remained fixed. This was 1mm.

• In each of the three experiments, the electromagnet and the permanent performed three interactions: o Both of them repelled each other. Data was collected. o Both of them attracted each other without current. Data was collected. o Both of them attracted each other with current. Data was collected.

Data of all three experiments when attraction happened with current (chart),

Figure: 10; Figure 10.1: Electromagnet; Figure 10.2: One permanent magnet; Figure 10.3: Two permanent magnets; Figure 10.4: Three permanent magnets

Table: data of experiments when both attraction and repulsion happened with current. Figure: 11

Table: data of experiments when attraction happened without current. Figure: 12 Table: data of experiments when both attraction and repulsion happened with current but attraction of permanent magnet was differently measured and subtracted. This table shows the efficiency of current only. Figure: 13 Table: comparison of efficiencies of all three methods, Figure: 14

Results

The results of experiments when both attraction and repulsion happened with current:

1. When higher efficiency was got, single poles of the electromagnet and the permanent magnet repelled and attracted each other independently. This simplest configuration avoided any unnecessary messing of 'B ' lines.

2. When higher efficiency was got, the same sized poles of the electromagnet and the permanent magnet repelled and attracted each other. The same-sized cross- sectional areas avoided any unnecessary messing of 'B ' lines. 3. When higher efficiency was got, the flux of the permanent magnet pole was stronger.

4. When higher efficiency was got, the current was higher so the degree of magnetization of the iron core of the electromagnet was also higher.

5. Unsaturated part of the electromagnet was reduced at the higher degree of magnetization. Reduced unsaturated permeability of the iron core and stronger permanent magnet allowed the extra efficiency to appear.

6. In experiment 2, two permanent magnets were used instead of one. Double input must have been needed for repulsion in this case. The efficiency of Experiment 2 must have remained nearly the same as that of Experiment 1, but the result was absolutely different.

7. In experiment 2, the electromagnet used a small amount of more input power than that was used by experiment 1 but pushed double the amount of PM flux. Pushing double the amount of PM flux resulted in achieving double attraction of PM. Efficiency jumped higher.

8. In all the above experiments, only single poles of electromagnets were used. So dipolar magnetic moment of the electromagnet did not appear fully in output power. Resultantly, the total output power created during the experiment was very low.

The results of experiments when attraction happened without current

• This experiment provided a heavy amount of output power of attraction without current. Resultantly, a heavy amount of additional efficiency of a complete cycle was got in this experiment.

• Total output power of each of these experiments was a combination of output powers of both repulsion with current and attraction without current.

• Efficiencies of these experiments were higher than those of the experiments that comprised attraction-with-current.

The results of experiments when the attraction of permanent magnet was subtracted

The efficiency of current only was very low in comparison with the methods in which permanent magnet was used.

Comparison of efficiencies of all three methods Efficiency of current+ PM flux was 67% to 100% more than the efficiency of current-only.

4. Permeable permanent magnet

Researcher and inventor: Umer Farooq

The advanced experiments showed that at higher current plus higher permanent magnet flux, the efficiency of a magnetic interaction increased substantially. However, it is not always possible to use of higher current level. To get extra efficiency at a lower current, I carried out thorough research. It was observed that if there is some distance between like -poles of an electromagnet and a strong permanent magnet, they repel each other but if they are very near to each other, they are glued to each other.

It was inferred from the observation that: When there is a reasonable distance between the like poles of an electromagnet and a permanent magnet, all B ' lines of the strong permanent magnet do not reach the like pole of the electromagnet. A reasonable part of the 'B' lines go astray and never reach the like pole of the electromagnet. The like pole of the electromagnet finds the PM ’B' lines weaker and becomes able to push them away. When both like poles are very near to each other, over quantity of PM 'B' lines penetrate into the unsaturated part of the iron core of the electromagnet. It produces attraction. Therefore, the basic need was to lessen PM ’B’ lines during repulsion to strengthen the repulsion.

It was hypothesized that if a piece of a magnetic material is added to a pole of a permanent magnet, the over quantity of PM flux would hardly reach the like pole of the electromagnet. The presence of non- magnetized parts in a magnet would provide extra permeability that would provide the PM flux a better path to emit during repulsion. ’B' lines do not need to confront like 'B' lines. They try to avoid the confrontation. Due to the extra permeability, a reasonable amount of 'B' lines would find a regular scope to emit instead of confronting the like flux of the electromagnet. The like pole of the electromagnet would easily repel the remaining flux. All this meant that adding of extra iron or some other magnetic material to the surface of the like pole of PM would strengthen the repulsion. The hypothesis was tested and was found valid. The permeable permanent magnet produced double the repulsion force that was produced by an ordinary permanent magnet; while the attraction forces of both kinds of permanent magnet remained equal to each other. Permeability- added permanent magnet used lower input power and provided stronger output power in comparison with ordinary permanent magnet.

Hypothesized 'B' lines of a permeable permanent magnet

(To avoid unnecessary effort, some suitable images were taken from the internet).

The function of iron

Usually 'B' lines of a permanent magnet emit from the surface, but when a piece of iron is added to a permanent magnet, B' lines emit from all sides of the iron piece. Figure: 15 Figure 15.1: Permanent magnet; Figure 15.2: Iron piece added to the permanent magnet; Figure 15.3: Inner set of flux line; Figure 15.4: Outer set of flux line 'B' lines of a permeable permanent magnet

Pattern of 'B' lines of a permeable permanent magnet is different than that of an ordinary permanent magnet. Some of the 'B' lines emit from the sides and some of the 'B' lines emit from the surface of the iron piece. Therefore, 'B' lines of permeable permanent magnet make two sets. 'B' lines emitting from sides make an inner set. ’B' lines emitting from the surface make an outer set. Figure: 16, Figure 16.1: Iron added to both poles. The rest parts of this figure have been explained in Figure 15.

Measurement of the 'B' lines using a Gauss meter

A Gauss meter can measure only the strength of the outer set of 'B' lines of a permeable permanent magnet. The inner set of 'B ' lines remains hidden and is activated only when the magnet attracts another magnet. That is why a Gauss meter cannot read the real strength of a permeable permanent magnet. Figure: 17, Figure 17.1: Gauss meter; Figure 17.2: Lead wire; Figure 17.3: Sensor

Attraction between a permeable permanent magnet and iron

Contrary to an ordinary permanent magnet of the same strength, a permeable permanent magnet attracts an iron piece weakly. The inner set of 'B' lines ignores the iron piece and goes on making a loop with the other pole. Only the outer set of 'B' lines attracts the iron piece.

Figure: 18

Figure 18.1: Iron piece

Attraction between a permeable permanent magnet and an electromagnet magnet

Attraction force of a permeable permanent magnet remains the same as that of an ordinary permanent magnet. The inner set of flux lines ceases to exist due to the presence of an unlike pole on the opposite side. All 'B' lines follow attraction. So, the full attraction force of a permeable permanent magnet is got. Figure: 19, Figure 19.1: full concentration of the flux of the permeability-added permanent magnet during attraction; Figure 19.2: Electromagnet

Repulsion between an ordinary permanent magnet and an electromagnet

When an ordinary permanent magnet repels a partially- saturated electromagnet, some of its flux repels the flux of the electromagnet; some of PM flux penetrates into iron and attracts it, instead of repelling. This attraction force balances an equal part of the repulsion force. Repulsion force is damaged ultimately. Figure: 20, Figure 20.1: Heavy ‘attraction during repulsion’ between an ordinary permanent magnet and an electromagnet

Repulsion between a permeable permanent magnet and an electromagnet

When a permeable permanent magnet repels an electromagnet, some of its flux repels the flux of the electromagnet. Some of its flux emits from the sides of the iron piece to avoid confrontation with the like flux of the electromagnet. Only a smaller quantity of flux remains available to penetrate into the electromagnet. The weak penetration of PM flux into the iron of the electromagnet produces weak attraction only. Weak attraction balances a smaller part of the repulsion force. Therefore, the repulsion force of a permeable permanent magnet is always stronger than that of an ordinary permanent magnet. Figure: 21, Figure 21.1: Weak ‘attraction during repulsion’ between the permeability-added permanent magnet and an electromagnet

Alternative design of permeable permanent magnet

Adding extra iron or any other material is not a must. A partially- saturated magnet can act like a high repulsion/permeable permanent magnet, too. (Picture from Google search), Figure: 22

Experiments

3 experiments were carried out to verify the function of 'B' lines of a permeable permanent magnet. The numbers allotted to these experiments are 4, 5, and 6; because these experiments have to be compared with the results of the advanced experiments.

• These experiments were carried out using the same methods and the same devices that were used to carry out the advanced experiments. Only the saturated permanent magnet was replaced by a permeable permanent magnet.

• To make a permeable permanent magnet the same permanent magnets were used as were used in the advanced experiment.

• To make a permeable magnet for each of these experiments, a non-magnetized piece of magnetic material was added to the permanent magnet/s.

• Specification of the piece= ring shape, grade SH33 (material), size: D25mm*dl2mm*2mm.

• The SH33 is the same material that was used to make the permanent magnets (used in these experiments).

• The same material was used to prove that the addition of only unsaturated permeability was responsible for the extra repulsion of the permeable magnet.

• In fact, the addition of iron produced more repulsion force than that was produced by the addition of SH33 material. That is why I always use iron to add unsaturated permeability to a permanent magnet.

• The same electromagnet interacted with permeable permanent magnet on the same magnetic power measuring device.

• The same input was used for the repulsion and attraction of an experiment.

• A high repulsion magnet needs stronger built-in PM flux so more PM flux was used in each of these experiments than that was used in the previous 3 experiments.

• Comparison of results of these three experiments with those of previous experiments clearly proved that the permeable permanent magnet provided very high repulsion force at lower current levels in comparison with that of an ordinary magnet.

• Magnetic configuration in experiments number 4, 5, and 6 (Chart), Figure: 23, Figure 23.1: Electromagnet; Figure 23.2: Iron piece; Figure 23.3: Two permanent magnets; Figure 23.4: Iron piece; Figure 23.5: Three permanent magnets; Figure 23.6: Iron piece; Figure 23.7: Four permanent magnets

Result

Table: data of experiment numbers 4, 5 and 6 with the data of experiments 1, 2, 3. Figure:

24

• Experiment numbers 4, 5, and 6 used lower input and provided stronger repulsion force in comparison with experiment numbers 1 , 2, and 3.

• Experiment numbers 4, 5, and 6 used lower input and provided a stronger output of a complete cycle of attraction and repulsion

• The result of experiment number 6 did not prove proper increment in the efficiencies. Seemingly, it was because the non-magnetic piece of the material was not thick enough to provide enough scope for 'B' lines to emanate from the sides properly.

• The higher repulsion allowed using of a higher flux of permanent magnet. The higher flux provided a higher attraction force during a complete cycle of repulsion and attraction.

• Higher repulsive and attractive forces produced extra output power at no cost.

• Average of the efficiencies of these 4 to 6 experiments was approximately 53 % greater than that of previous experiments numbers 1 to 3.

• The gradual increment in efficiency remained intact during experiments 4, 5, and 6. Therefore these experiments verified the result of experiments 1, 2, and 3.

• The results of these experiments validated that 'when same-sized single poles of the electromagnet and the permanent magnet repelled and attracted each other while the higher current was applied to the electromagnet and the flux of the pole of the permanent magnet was enhanced, the efficiency of the complete cycle of repulsion and attraction between the poles increased substantially'.

Analysis of the result

• Permeable permanent magnet allowed a reasonable part of its "B" lines to escape from the edges to avoid confrontation with the like pole of the electromagnet.

• A smaller part of 'B' lines remained available to confront the like pole of the electromagnet.

• Larger part of the remaining surface 'B' lines repelled like the flux of electromagnet.

• Smaller part of the remaining surface 'B' lines of permeable magnet remained available to penetrate into the iron core thus caused very weak "attraction during repulsion".

• Very weak "attraction during repulsion" balanced (wasted) only a little amount of repulsion force.

• The size of the balanced (wasted) force was reduced highly. The resultant force increased reasonably, the efficiency increased greatly.

Disadvantage a) A permeable permanent magnet cannot show its full efficiency when it works in an unlike field-poles configuration. The flow of flux between unlike field poles compels a reasonable amount of 'B' lines of permeable PM to act in attraction even when repulsion is desired. It damages repulsive force. b) Nearby situated unlike -permeable-poles attract each other more strongly than ordinary permanent magnets. This stronger attraction wastes a reasonable amount of total PM flux.

5. Equal poles DC motor that shows ever-increasing efficiency

Researcher and inventor: Umer Farooq

A PMDC motor was built around the discoveries that were made during the experimental research. Basically, two major findings from the research were the basis of this motor:

1. When the interacting electromagnet was provided more current and a stronger permanent magnet was used, the efficiency of a magnetic cycle increased strongly.

2. When the same input for the same electromagnet was used to interact with each permeable and saturated permanent magnet, the efficiency of a permeable permanent magnet greatly exceeded the efficiency of a saturated permanent magnet.

Application of the findings on the motor

• The individual sizes of all PM field poles and electromagnetic armature poles were the same so that each of the poles could interact with the opposite pole independently to align its repulsive and attractive forces with the opposite pole correctly.

• Heavy permanent magnets were used as field poles.

• A slotted iron stator was used to cover the surfaces of the permanent magnet fieldpoles for making the permanent magnet field-poles "permeable".

Picture and diagram of the motor, Figure: 25 &

26

Figure 25.1: Stator; Figure 25.2: Field poles; Figure 25.3: Shaft; Figure 25.4: Brush adjusting part; Figure 25.5: Stand, Figure 26.1 : Stator made of brass; Figure 26.2: 12 field poles fixed on 12 iron teeth fixed in the stator; Figure 26.3: Shaft made of brass; Figure 26.4: Stand made of iron

How the equal pole motor was built

Material

Armature with shaft and commutator

• A readymade armature of a small D.C motor was got. • Specification: diameter 1-9/16 inch. Length: 1-3/8. The number of slots= 12. Weight of iron without shaft: 153 grams. Made of thin insulated iron sheets.

• A shaft, made of brass was inserted in the armature. Size of shaft: diamctci -3/8 inch. Length: 6 inches.

• A small commutator of 12 segments was installed on the shaft.

• This armature was winded/ wired in such a way that when current is given, polarities of all slots were to be opposite to one another. (Example: S-N-S-N-S-N and so on).

• Winding: wire number 35; turns of wire on each of 12 teeth=250

• As the direction of the current was changed, polarities of all slots were changed accordingly.

Iron stator with nonmagnetic holding plates

• A rounded piece of soft iron was provided. Size: diameter=2-3/5 inch. Length= 1-3/8 inch.

• A hole was made into the iron piece to convert the piece into a pipe or cylinder, diameter of the holc-l-5/8.

• This cylinder was covered by brass plates on both sides.

• One of the plates had a hole of the same size as the cylinder had. This plate made the mouth of the cylinder.

• The other plate had only a small half-hole to hold a bearing. This plate made the end of the cylinder.

• The iron cylinder was divided into 12 long cuts. The gap between two such pieces was the same as the gap between two armature slots. Size of each gap-3/32 inch.

• The cylinder was machined to remove the over quantity of iron. Weight of remained iron=43 grams.

• Covering plate: this third plate was removable. It was fitted on the mouth of the cylinder. There was a hole in this plate for bearing. It held the armature into the cylinder when the motor was assembled. Carbon brushes were installed inside this plate.

Permanent magnets

• These permanent magnets were to be installed on the outer teeth of the iron stator. A total of 12 permanent magnets were used for 12 teeth of the iron cylinder.

• Specification of each of 12 permanent magnets: o Material: SH 33; Size= width: 8mm*depth 16mm*length 34mm magnetized through 16mm; cross-sectional area of each PM pole=8mm*34mm

Stands to install the motor

Assembling

• Armature was inserted into the iron stator.

• The covering plate with carbon brushes and bearing was fixed on the mouth of the stator.

• Individual saturated permanent magnets were installed on the outer teeth of the iron stator. Each permanent magnet was installed in such a manner that one tooth of the iron stator became an S-pole and the next tooth became N-pole (Example: S-N-S-N- S-N and so on).

• Stands were also installed properly.

Result

When both current and PM flux were enhanced in this motor, efficiency increased accordingly, continuously, and substantially. Recovery of the ever-increasing efficiency made this motor most important. Ever-increasing efficiency meant that an unknown part of the efficiency still remained hidden. Improved models can recover the rest efficiency. Where this ever-increasing efficiency is coming from?

6. Three-fold magnetic Circuit

Researcher and inventor: Umer Farooq

The results got from advanced experiments proved that 'the efficiency of current+ PM flux was 67% to 100% more than the efficiency of current-only. It was apparent that the permanent magnet created the additional efficiency. However, this matter was very important so the result had to be verified using a different method. To fulfill this purpose a three-fold-magnetic circuit was developed.

The hypothesized action of flux lines in a three-fold magnetic circuit, Figure: 27, Figure 27.1: Electromagnet; Figure 27.2: Rotating permanent magnet; Figure 27.3: First Permanent magnet field pole; Figure 27.4: Iron piece; Figure 27.5: 2 nd permanent magnet field pole; Figure 27.6: Iron piece; Figure 1.7: Direction of movement of the electromagnet; Figure 27.8: The flow of flux between the electromagnet and rotating permanent magnet; Figure 27.9: Repulsion between the electromagnet and first field pole; Figure 27.10: Attraction between the electromagnet and 2 nd field pole Application of the three-fold magnetic configuration

This circuit was implanted in a rotary actuator. This actuator could work using either an ordinary magnetic configuration or the three-fold magnetic configuration.

Ordinary magnetic configuration

• A pair of unlike PM field-poles and an electromagnet constituted this magnetic configuration.

• The electromagnet was to move over two permanent magnet field poles.

Three- fold magnetic configuration

A rotating permanent magnet was installed on the moving electromagnet. When the polarity of the electromagnet was changed, the rotating permanent magnet rotated automatically. This rotating permanent magnet was removable and re-installable.

Picture of the actuator when it worked using ordinary magnetic configuration,

Figure: 28, Figure 28.1: Body; Figure 28.2: Shaft; Figure 28.3: Electromagnet on rotating nob; Figure 28.4: Limit Springs; Figure 28.5: Permanent magnet field poles under the moving electromagnet; Figure 28.6: Limit switches; Figure 28.7,28.8,28.9: Efficiency measuring system

Picture of the actuator when it worked using the three-fold magnetic configuration, Figure: 29, Figure 29.1: Rotating permanent magnet installed on the electromagnet

Diagram of the actuator when it worked using the three-fold magnetic configuration, Figure: 30, Figure 30.1: 2 nd view of the rotating permanent magnet

Specifications

Basic body: The basic device was made of aluminum. A rotating shaft was fixed into two bearings that were fixed in the center of the main frame.

Field poles: two unlike permanent magnet poles were fixed side by side in an aluminum plate. The plate was fixed on the surface of the main frame under the electromagnet. Figure: 31, Figure 31.1: Field poles plate; Figure 31.2: Permanent magnets field poles

Specifications of each of the permanent magnets (field poles)

Material: SH33; shape: disc; size: diameter 25mm, depth 4mm, magnetized through 4mm. Pieces of soft iron were added to both permanent magnets to make the permanent magnets 'permeable'. Specification of each of the iron pieces, Material: soft iron; shape: disc; diameter: 25mm; depth: 2mm.

Movable electromagnet

An electromagnet was fixed in an aluminum knob. This knob was installed on the moveable shaft. A rotatable permanent magnet could be installed on the electromagnet. Specifications of the electromagnet= Material: soft iron, Turns of wire: 650, Weight of iron: 43grams Shape: Figure: 32& 33, Figure 33.1: shaft hole; Figure 33.2: Rotating nob; Figure 33.3: Electromagnet; Figure 33.4: Limit spring

Specification of rotating permanent magnet

A bar permanent magnet; material: Grade SH33; size: 34mm*8mm*8mm; magnetized through 8mm. Each pole covered by a separate piece of iron. The thickness of the iron pieces: 2mm. Figure: 34, Figure 34.1: Permanent magnet; Figure 34.2, 34.3: Installing parts

Result

1. When the rotating permanent magnet was not installed on the electromagnet, a particular amount of efficiency was acquired using a particular amount of input electricity.

2. When the rotating permanent magnet was installed on the electromagnet, the efficiency of the actuator jumped 50% higher using the same amount of input electricity. (Difference in the efficiencies was measured using the same criterion).

Conclusions

1. This result was consistent with the findings from Table 4 and the function of the permeable magnet.

2. The extra efficiency of this actuator proved that the magnetic fields of electromagnets and permanent magnets can be combined appropriately even in a three-fold magnetic configuration. The proper combination will produce extra efficiency.

7. Like-field-poles actuator

Researcher: Umer Farooq

I inferred from the conclusion of the basic research (the detection of a third pole during repulsion) that if the flow of 'B' lines between unlike field-poles is discontinued, there will be no opposite polarity so there will be no braking effect. In the absence of the flow of the flux, each of the permanent magnets would act with the armature individually, separately, and independently. The elimination of the braking effect would strengthen the output of the motor without using more electric power.

Though the elimination of the opposite polarity would also reduce matching attractive force, this damage can easily be covered by using stronger permanent magnets.

Independent like -poles of stronger magnets will interact with the armature forcefully without creating a dipolar flow of flux. Consequently, the heavy attraction would be got without producing the braking effect.

Keeping the above discussion in mind, it was hypothesized that if like-poles are used as field- poles in an electrical machine, then the machine will exhibit extra efficiency. Figure: 35, Figure 35.1, 35.2: Permanent magnet field poles; Figure 35.3: Electromagnet; Figure 35.4: Repulsion between the like poles of the permanent magnet and electromagnet; Figure 35.5: Attraction between unlike poles of the permanent magnet and electromagnet; Figure 35.6: The direction of the rotation of electromagnet

A rotary actuator was built to check the hypothesis. Picture of the actuator, Figure: 36, Figure 36.1: Stator; Figure 36.2: Electromagnet inside the stator

Diagram of the actuator, Figure: 37, Figure 37.1: Upper arm of the rotor; Figure 37.2: The lower arm of the rotor; Figure 37.3: Field poles installed on both routers; Figure 37.4: Rotating shaft

Full sketch of the rotor, Figure: 38, Figure 38.1: Like Poles of permanent magnets to act as filed poles

Function of the actuator

When the stator was applied current, one pole of the rotor moved towards the unlike pole of the stator because of attraction; and the other pole of the rotor moved away from the like-pole of the stator because of repulsion.

When attracting PM and electromagnetic poles came face to face, the direction of the current was changed by an electronic circuit. Attracting poles became repelling poles and repelling poles became attracting poles. The rotor moved back. Figure: 39A & 39B, Figure 39.1 A: Direction of rotation from right to left, Figure 39. IB: Direction of rotation from left to right

Material and method

1. The body of this machine was made of brass and aluminum.

2. This machine is comprised of two main components: stator and rotor

3. This actuator worked on two permanent magnet field poles and an electromagnet.

4. This actuator used two like poles of permanent magnets as field poles.

5. This actuator used direct current only.

6. Both of the arms were fixed on the ends of the shaft at different angles. Both arms were installed on the shaft in such a manner that when one of the arms would come face to face with an electromagnetic pole, the other arm would be ousted from the other electromagnetic pole of the stator.

Specification of the electromagnet (fitted in the stator)

1. Iron core: material- soft iron; shape- bar; size=189mm*34mm*8mm

2. Coil: wire number =30; the total weight of wire= 4.160 kilogram; turns of wire= 17600; the resistance of coil=752

Specification of the rotor

The rotor comprised two arms, one moving shaft, and two field poles. The arms were made of brass, so were too heavy. The rotor rotated using 4 bearings. Two bearings were fixed in the pipe around the shaft and two bearings were fixed on the moving ends of both arms so that the field poles could not cling to the electromagnet. The weight of the rotor was 1600 grams.

Specification of permanent magnet

As single permanent magnets of desired strengths were not available, a set of permanent magnets was installed on each arm to act as a single field pole. The polarity of all the permanent magnets in a set was s-n-s-n; so that all strengths of all permanent magnets should combine.

A set of 6 permanent magnets and an iron bar was installed on each arm. At first, the iron bar was installed into the square hole then all 6 permanent magnets were installed on the iron bar. Each set comprised 4 thicker and two thinner permanent magnets. Polarities of all the 6 PMs were in attraction (s-n-s-n). Figure: 40, Figure 40.1: Permanent magnets combining into one field pole; Figure 40.2: iron piece

Specifications

Specification of each of 4 thicker permanent magnets= Material: SH 33; size= 8mm*8mm*34mm; Specification of each of both thinner permanent magnets: Material: SH 33; size=3mm*8mm*34mm. Specification of iron bar: Material: soft iron; size= depth=6mm* width=8mm*length= 34mm

Experiments

1. The actuator (with like-pole field poles) was applied 0.60 watts of input power. The actuator worked properly. The efficiency was measured.

2. Both arms (comprising the field poles) were set to face the electromagnet simultaneously, and unlike PM field poles were installed instead of like-field poles. When the same input power was applied to the electromagnet, the rotor did not move.

Result

1. This actuator proved to be a torque actuator. The torque of this actuator was very high and the speed of this actuator was very low.

2. The weight of the rotor was (1600 grams) and it used 4 bearings to rotate. Too heavy a rotor and friction loss of 4 bearings must have wasted a lot of output power. Besides the heavy losses, the net efficiency of this actuator did not seem less than 80% using only 0.60-watt input power.

3. This actuator enabled double usage of flux lines of a PM field pole when it attracted an electromagnetic pole. Its flux lines joined the flux lines of the attracted electromagnetic pole and emitted from repelling electromagnetic pole. This action of PM B ' lines strengthened the repulsion between the repelling field- pole and the electromagnetic pole.

4. Independent-field-poles magnetic configuration allowed using heavy PM flux because no flow of flux occurred between the heavy like-poles (The flow of flux between unlike field-poles brakes the rotation of the armature).

Conclusion

1. Present and potential efficiency of this actuator is an irrefutable proof of validation of independent (like) field pole configuration.

2. Independent-field-poles magnetic configuration allowed permeable PM field- poles to act properly during repulsion (A permeable permanent magnet cannot show its full efficiency when it works in an unlike field poles configuration. The flow of flux between unlike field poles compels a reasonable amount of 'B' lines of permeable PM to act in attraction even when repulsion is desired. It damages repulsive force).

Conceived actions of "B" lines in the actuator, Figure: 41

Figure 41.1: Repulsion caused by both interacting poles; Figure 41.2: Repulsion caused by the flux of the attracting permanent magnet pole, which travels through the iron core of the electromagnet; Figure 41.3: Attraction of the electromagnet; Figure 41.4: Attraction of the permanent magnet; Figure 41.5: The part of the electromagnet in creation of mechanical output; Figure 41.6: The part of the permanent magnet in creation of mechanical output

PART 2: THE INVENTION

TITLE: Revived Repulsion (RR) Magnetic Configuration

Contents

1. Introduction

2. Applicable experimental findings extracted from basic research

3. Conceived design of the revived repulsion magnetic configuration for rotary motors

4. Experimental testing of the practicability of the magnetic Configuration

5. Testing and validation of the configuration through a fully-functional rotary motor

6. Disadvantage of RR Magnetic Configuration

7. Maximum potential efficiency of the RR Magnetic Configuration

8. Alternative designs of the configuration and motor

1. Introduction of the invention

• This is a disruptive extra efficient magnetic configuration.

• This magnetic configuration has been developed to be used to build new generation extra efficient permanent magnet motors.

• This magnetic configuration revitalizes repulsive force in a PM motor without using additional current. Resultantly, the output power of the PM motor is highly strengthened at no cost.

• This magnetic configuration has been extracted from a series of new scientific findings.

• The scientific findings have emerged from novel results of new experiments and from the novel functions of newly invented devices and fully functional electrical machines.

• Applicability and workability of the whole magnetic configuration have been checked and validated by building a fully functional small rotary motor that comprises the whole magnetic configuration.

• Present and immediately recoverable efficiency of this motor is at least double the highest efficiency of present small motors of the same power range.

2. Applicable (to this invention) experimental findings and conclusions extracted from basic research, which resulted in extra efficiency

Extracted from Basic Research: The detection of a third pole during repulsion between an electromagnet and a permanent magnet

1. Opposing PM attraction (produced due to the unsaturated part of a repelling armature) has to be minimized.

2. Opposing PM attraction produced due to dipolar field-poles configuration has to be eliminated.

Extracted from the Advanced Experiments

3. Only a single PM-pole should interact with the electromagnet to avoid messing of 'B' lines

4. In a magnetic configuration, a minimum number of interacting magnetic poles should be used to avoid any balance (wastage) of magnetic forces.

5. Interacting magnetic poles should be the same sized to avoid any messing of 'B' lines.

6. Degree of magnetization of the iron teeth of the armature should remain higher. It is necessary for minimizing of opposing force that is caused by the penetration of PM flux in unsaturated parts of repelling iron teeth.

7. Removing unnecessary permeability from the iron teeth is necessary to maintain a higher degree of magnetization of the teeth.

8. No unenergized poles (no-current iron teeth in the electromagnetic part) should be expelled from a permanent magnet pole. The expulsion would produce heavy opposing attraction.

9. The use of maximum PM flux is necessary because higher PM flux produces extra efficiency along with the higher degree of magnetization of the armature teeth.

10. The use of dipolar electromagnetic teeth is necessary to get the full output power of an electromagnet in a magnetic interaction.

Extracted from Permeable Permanent Magnet

11. The use of additional, unsaturated permeability in appropriate amounts is necessary either mounted on the surface of a permanent magnet pole or scattered/distributed into the entire permanent magnet. The usage would produce extra repulsion.

12. The use of maximum PM flux is necessary because heavy PM flux would strengthen both attractive and repulsive forces of a permeable permanent magnet against an electromagnet (attraction of an ordinary permanent magnet is also strengthened when a stronger PM is used but it damages repulsive force against an electromagnet when lower current is used).

13. Dipolar PM field poles should not be used. It damages the extra repulsion force produced by a permeable permanent magnet.

Extracted from Like-field-poles Actuator

14. The field poles must comprise only like-polarity PM poles.

15. Dipolar field-poles produce heavy attraction but this attraction is wasted during the expulsion of unenergized teeth from PM field-pole. Attraction force of the same PM field-poles reduces to half when the field-poles are used in like pole magnetic configuration. Use of heavy PMs would revitalize the attractive force in like pole magnetic configuration. This attractive force is very useful).

16. The use of two-fold action of flux lines of a PM field pole is necessary. The use of heavy PM field poles would strengthen the two-fold action of 'B ' lines of the same field poles.

3. Conceived Design of RR Magnetic Configuration For a Rotary Motor

On the basis of "applicable experimental findings and conclusions extracted from the background research", a complete magnetic configuration of new kind has been designed for rotary motors. A single PM field-pole and two energized electromagnetic teeth make a basic working unit in this configuration. Any number of field poles can be used to build a motor.

Any field pole configuration that comprises more than one field pole must comprise only 980 like poles. Every one pole of the like-poles configuration is considered an independent pole as there is no dipolar flow of flux among like-poles. In a multi-like-field-poles configuration, at least one tooth between two energized pairs of electromagnetic poles should always remain unenergized and out of the active range of any field pole so that none pair of the field-poles could attract or repel an electromagnetic pole simultaneously.

985 MR. Emmanouil Markoulakis (a very brilliant scientist on Researchgate.net) has expressed apprehensions about the negative effects of installing many like-poles in a motor. The creation of forces by main and leaked flux in the configuration eliminates the apprehension. A 4-field-pole-configuration is described.

Diagram of a four-field pole RR Magnetic configuration, Figure: 42

990 Figure 42.1: Permanent magnet; Figure 42.2: Iron pieces added to every one of the 4 permanent magnet field poles; Figure 42.3: All four field poles are like poles; Figure 42.4: The armature has 12 teeth; Figure 42.5: Everyone tooth of the armature contains concentrated coil; Figure 42.6: Sizes of cross-sectional areas of all field poles and all the teeth of the armature are the same and equal to each other

995 When current is applied to the configuration:

1. 8 teeth out of 12 teeth of the armature are energized in such way that every third tooth remains unenergized.

2. One of the energized teeth and the pole of the permanent magnet attract each other, and the other energized tooth and the same permanent magnet pole repel each other.

1000 Figure: 43, Figure 43.1: One of the field poles, one of the repelling teeth of the armature and one of the attracting teeth of the armature jointly make a working unit; Figure 43.2: Every third tooth, situating after a pair of energized teeth, remains unenergized; Figure 43.3: The direction of rotation

3. The repelling teeth are expelled from the permanent magnets.

1005 4. The attracting teeth come face to face with the permanent magnets.

5. As soon as the attracting teeth of the armature come exactly face to face with the permanent magnets, the commutation system puts the current off and then applies the current in such way that the repulsive teeth (now expelled from the permanent magnet) becomes un-energized, the attracting teeth [now face to face with the

1010 permanent magnets] become repulsive and the coming teeth become attractive. Creation of force in four field-poles RR Magnetic Configuration

Each of the 4 PM field-poles creates a combination of magnetic force independently.

Four independent combinations of magnetic force are created in this configuration. The flux creates a proper combination of heavy matching forces in each of the working units

1015 comprising one PM and two energized teeth of the armature:

1. Heavy attraction force is produced between heavy PM-field-poles and attracting teeth

2. Heavy repulsion is produced due to: a) Normal repulsion that is always produced between the like poles of a PM and an electromagnet

1020 b) Repulsion caused by extra permeability added to the permanent magnet c) Repulsion caused by the two-fold action of 'B' lines of like PM field-poles Figure: 44, Figure 44.1: In every one of the 4 working sets, the permanent magnet field pole attract the coming tooth of the armature; Figure 44.2: The flux of the permanent magnet emits from the repelling tooth and repels its own pole; Figure 44.3: The flux

1025 of the permanent magnet travels inside the joining iron between both teeth before it emits from the repelling teeth.

Matching and opposing forces caused by leakage of flux in this configuration

Potentially, there are three kinds of leakage of flux in this configuration.

1. Leakage of flux through repelling teeth of armature

1030 This is major leakage of flux in accordance with the experimental findings. Penetration of PM flux into the unsaturated part of the repelling teeth produces attraction force. This attraction force pulls the armature against the desired direction of rotation. Therefore, this attraction force is an opposing force. It balances equivalent part of the repulsion force.

Figure: 45

1035 2. Leakage of flux through fully expelled un-energized teeth of armature

Some PM flux lines attract fully expelled un-energized teeth of the armature. It also produces an opposing attractive force. Figure: 46

3. Leakage of flux through in coming un-energized teeth of armature

Some PM flux lines attract incoming un-energized teeth of the armature. It produces a

1040 matching attractive force. Figure: 47 Neutralization of leaked flux

There are four flows of dipolar flux between unlike teeth of the armature inside the core.

Figure: 48, Figure 48.1: 12 teeth four field poles make four working units

The leaked flux would join any of the flow. This joining should strengthen outer North¬

1045 poles and produce matching forces. Consequently, a major part of leaked flux would produce opposing attraction while entering one tooth and would produce matching repulsion while emanating from other teeth. Finally, the major part of leaked flux should become neutral.

Neutralization of Leakage of flux through repelling teeth of iron, Figure: 49

1050 Neutralization of Leakage of flux through expelled teeth of the armature, Figure: 50 Neutralization of Leakage of flux through incoming teeth of the armature, Figure: 51 Note: Any emission of leaked flux through unenergized teeth cannot produce any opposing or matching force as these teeth always remain out of active ranges of PM field-poles

4. Experimental testing of the practicability of the magnetic Configuration

1055 An experiment was designed and carried out to check the applicability of the whole RR Magnetic Configuration on the rotary motion.

Material and method

An experimental device was developed to carry out the experiment. This device could work either using dipolar field- poles magnetic configuration or like-field-poles magnetic

1060 configuration. The stator of the device was made of aluminum. It contained two permanent magnet field poles. The armature comprised 12 teeth. Picture of the device, Figure: 52

Figure 52.1, 52.2: Machine parts to install two permanent magnets field poles; Figure 52.3: Machine part to insert the armature fixed on a shaft

1065 Field-poles and armature configuration, Figure: 53

Specifications

Armature

• Diameter 1-9/16 inch. Length: 1-3/8. The number of slots= 12. Weight of iron without shaft: 153 grams. Made of thin insulated iron sheets.

1070 • A shaft, made of brass was inserted in the armature. Size of shaft: diamctci-3/8 inch. Length: 6 inches.

• All teeth of this armature were winded/ wired separately.

• Winding: Insulated copper wire number 33. Turns of wire per coil= 90

• Permanent magnets

1075 • Two bar permanent magnets were added together to make a stronger field pole. Material: grade 33SH

• Size of each permanent magnet: 8*8*34 mm. Magnetization: through 8 mm.

• Total 4 permanent magnets to make two field poles Iron bar

1080 • An iron bar was added to the surface of each field pole.

• Material: soft iron; size: depth=3mm* width=8mm*length=34mm Air gap

• Air gap between field-poles and armature teeth: 1 mm

The experiment

1085 This experiment was carried out in two parts. Part A was carried out using a like-field-poles configuration, and part B ' was carried out using a dipolar-field-poles configuration. Each of the field poles interacted with two dipolar electromagnetic poles.

The function of like-field-poles configuration

When the current was applied, a smooth and forceful rotary motion came into existence.

1090 No jerking occurred. The repelling teeth were fully expelled from the permanent magnets. Figure: 54, Figure 54.1, 54.2: Smooth and full ejection of the repelling teeth of the armature from the like-pole permanent magnet field poles

The function of the dipolar field-poles configuration

Field-poles were set as dipoles. The electric connections were changed to set the

1095 appropriate polarities of the electromagnetic teeth. When the same current was applied, the armature teeth jerked to rotate but halted at a little more than half-crossed position. At least one-third of repelling teeth remained under the permanent magnet. The halfcrossed repelling teeth needed hand force to fully expel from the permanent magnets, while the same current remained put on. Figure: 55, Figure 55.1, 55.2: The repelling

1100 teeth of the armature did not fully eject from ordinary permanent magnet field poles

Result Dipolar field pole configuration needed additional force to release the expelling teeth and to complete the full cycle of repulsion and attraction thus dipolar field-poles proved far less efficient than like -field poles.

1105 Matching forces produced in the like field poles configuration

1. Heavy matching attraction force produced because of heavy PM fieldpoles.

2. Tripled repulsion was produced due to:

• Normal repulsion between the like poles of a PM and an electromagnet

1110 • Repulsion caused by the permeability that was added to the field poles

• Repulsion caused by two-fold action of 'B' lines of like PM field- poles

Opposing forces

Opposing force caused by the leakage of flux in the repelling teeth did not affect the rotation. Otherwise, at least the comer of the repelling teeth would not have fully ousted

1115 from the permanent magnet. The opposing force caused by the dipolar flow of flux between unlike field poles did not exist to brake the rotation.

5, Testing and validation of the configuration through a fully-functional rotary motor A fully-functional prototype (PM rotary motor) has been built to check the whole function of the RR Magnetic Configuration. Simple diagram of the motor, Figure: 56, Figure 56.1:

1120 Stator of the motor; Figure 56.2: One of the four North Poles field poles; Figure 56.3: One of the four South Poles field poles; Figure 56.4: One of four iron bars to shield the magnetic flux of outer poles of the permanent magnets; Figure 56.5: One of the brush set; Figure 56.6: 2 nd of the brush set; Figure 56.7: Shaft of the rotor; Figure 56.8: Stand

Basic structure

1125 This motor comprises a pair of 4-pole RR Magnetic Configurations. In other words, this motor comprises two armatures and 8 independent field-poles (like-field-poles). Each armature comprises 12 teeth. The same commutation system works for both armatures. One of the armatures uses N-poles of permanent magnets and the other armature uses S- poles of permanent magnets as field poles; so that outer poles (that remain outside of the

1130 stator) could be connected through iron. If all outer permanent magnets are like poles, no flux path could be given and the flux of all the outer like -poles will attract magnetic things from the surrounding. The polarities of energized coils of both armatures have been set in accordance with the polarities of their respective field poles. Energized teeth of an armature are repelled and

1135 attracted by the North poles of permanent magnets while the energized teeth of the other armature are repelled and attracted by South poles of permanent magnets at the same time and in the same direction.

How RR magnetic configuration was implanted in this motor

1. In the stator, only like -poles of strong permanent

1140 magnets are used as field poles. Iron pieces are mounted on the surface of the PM field poles.

2. The rotor comprises two twelve-teeth armatures.

Two commutators are also mounted on the rotor.

3. The cross-sectional areas of PM poles and

1145 electromagnetic teeth were of the same size. Each coil was independently connected to the commutation system

4. 8 teeth out of 12 teeth of the armature were energized in such way that every third tooth remained unenergized.

1150 Diagram of one of the twin configurations that were used in this motor, Figure: 57

Diagram of the second one of the twin configurations is also the same except the polarities of PM field-poles and armature teeth have been changed. However, the direction of the rotation of this configuration remains the same as first of the twin magnetic configurations.

1155 Creation of force in this motor, Figure: 58,

Relation between ampere-turn and PM flux density in this motor

This motor was built around new scientific findings. Therefore, no equations were available to specify the proper relation between ampere-tum and PM flux density. I used experimental methods to set appropriate quantities of ampere-turn and PM flux density in

1160 this motor, such as: [1] I fixed the PM flux and applied different amounts of current to the coils. [2] I fixed the current and applied different amounts of PM flux density.

Components

This motor comprises 5 parts 1. Stator

1165 2. Rotor

3. Commutation

4. Iron bars fixed on the outer poles of permanent magnets to provide flux path

5. Stand

Stator

1170 Basic body of the stator: this body was made of aluminum. This was a cylinder- type body. Two bearings were installed on both sides of this cylinder for holding the rotor. Necessary cuts were made on this cylinder to install field poles and carbon plates.

1. Size of the basic body: lcngth-12 inch, outer diameter- 3 inch, inner diameter=41mm

1175 2. The shape of the basic body: Figure: 59, Figure 59.1: Four square holes to fix a set of four field poles; Figure 59.2: Four holes made on the other side of the stator to fix the second set of four field pols; Figure 59.3, 59.4: two holes for fixing two brush sets

Field poles: in this motor, each armature used 4 field poles; while two armatures were the part of the rotor so total 8 field-poles were installed on the stator. 4 field poles were

1180 installed on one side of the basic body and the rest 4 field poles were installed on the other side of the basic body.

Specification of each permanent magnet field pole

Material: SH33. Size: 34mm*24mm*8mm, magnetized through 24mm

(Note: because one piece permanent magnets of the required size were not available, three

1185 small permanent magnets were combined to make a single field pole. Specification of each of the small pieces: Material: SH33. Size: 34mm*8mm*8mm, magnetized through 8mm)

Field poles- stator fittings

8 special fitting devices were made to install the field poles on the stator. Each of the fittings comprised three parts:

1190 1. An iron piece of special shape and size: Figure: 60

Figure 60.1, 60.2: Upper and lower parts of the iron pieces that were added to the field poles to add extra permeability

2. Two brass bars.

3. Supporting brass piece 1195 4. Complete fitting device, Figure: 61, Figure 61.1: One of the field poles to be fixed on the upper part of one iron piece; Figure 61.2: Lower part of the iron piece to be inserted into the stator; Figure 61.3: Adjusting part of the iron piece made of brass

Carbon and carbon plates fittings

4 carbon brushes were needed to transfer current to all the working coils. The carbon holders

1200 were installed on the stator with the help of appropriate joining.

Iron bars

Four iron bars were installed on the outer poles of the permanent magnets to provide a flux path between the unlike poles of both field poles sets.

Installation of field-poles

1205 • All South poles of 4 permanent magnets were inserted into the fittings of one side of the basic body.

• All North poles of 4 permanent magnets were inserted into the fittings of the other side of the basic body. Figure: 62, Figure 62.1: The polarity of all field poles of one set of the field poles was South-Pole; Figure 62.2: Polarity of all field poles of 2nd set

1210 of the field poles was North-pole.

Rotor

The rotor comprised of two armatures and 2 commutators. All 4 devices were installed on a shaft made of brass. Figure: 63, Figure 63.1: Shaft made of brass; Figure 63.2: One of both the armatures; Figure 63.3: One of the pair of the commutators; Figure 63.4: 2 nd of the pair

1215 of the commutators; Figure 63.5: 2 nd of both the armatures

The armatures and commutators

• Each of the armatures had 12 teeth. Size: diameter=40mm, Length=34mm

• Each of the commutators had 24 segments. 12 segments were connected to the coils while 12 segments remained unconnected to put off the current periodically.

1220 • On the shaft, appropriate tunnels were made under the commutators for the crossing of connecting wires.

• All teeth of the armatures and all segments of the commutator were aligned.

Coiling of the armature

Each tooth of the armature was winded independently and separately. Each armature had 12 1225 coils. Wire and turns: Insulated copper wire number 33. Turns of wire per coil- 90

Commutation, Figure: 64

The use of two commutators was compulsory to energize a coil independently. Both ends of a coil were connected to two separate commutators. Both commutators were aligned to put the current on or off simultaneously.

1230 4 coils of an armature were to attract the field-poles simultaneously and 4 coils of the armature were to repel the field poles simultaneously. Therefore, at one point of rotation, 4 coils needed one direction of current, and 4 coils needed the other direction of current. At the next point, both sets of coils needed to change the direction of the current. Therefore the ends of the wires of each set of 4 coils were joined to make only two ends of wires

1235 instead of 8 ends of wires.

One segment of a commutator was connected to one end of a set of coils and the next segment remained unconnected to any wire. When the carbon crossed the connected segment, the current passed to the coil; when the carbon crossed the unconnected segment, the current was disconnected. Each commutator was supplied current through two carbon brushes.

1240 Stand

An appropriate iron frame was made and fitted under the motor.

Efficiency of the motor

The efficiency of this motor is nearly 99% but most of the efficiency is hidden because of well- known technical defects.

1245 Present efficiency

The Present efficiency of the newly invented machine is at least 26%. The measurement is given in a table. Figure: 65

Immediately recoverable efficiency by replacing commutator brushes with electronic Sensors

1250 This machine needed a complicated commutation. Adequate engineering was not available here. Therefore, the commutator and carbon system could not be made properly. The installed commutator and carbon system are totally inadequate. It causes three kinds of losses in the prototype: 1. The commutator and carbon system causes heavy over resistance. The over-resistant

1255 produces over-voltage that causes power loss.

2. Long no-current periods happen during the operation of the machine. These periods produce a two-fold negative effect.

3. The system comprises two commutators and four carbon brushes. Friction loss of 4 brushes causes heavy loss of output power.

1260 Loss caused by the over resistance

1. Total resistance of the working coils of this machine is 0.25 but the inadequate commutator and carbon system increases the total resistance of the circuit to a great extent.

2. The total resistance through the commutator and carbon system becomes 1.30 instead of

1265 0.25.

3. If the commutator and carbon system is replaced by electronic sensors, the unwanted resistance will be eliminated and original 0.25 ohm will be restored.

4. Only 5.915 Volts will be needed to apply the same amount of current to the coils instead of 9.6 volts.

1270 5. Input power will decrease while output power will remain the same. Therefore, the efficiency of the motor will become 42% instead of 26%. Table: Figure: 66

The loss of output power caused by the long no-current periods

30% part of a commutator segment area (copper-i- insulation) is a no-current area. It means that when the armature rotates no current is applied to it during 30% part of the rotation.

1275 The occurrence of no-current periods affects the efficiency in a two-fold manner:

1. Loss of the output power because of the wastage of the input power a. In fact, the present output (8.85Watts) is produced by only 70% of the input. 30% input never works. The meters show continuity of input power but the input remains paralyzed during 30% part of the rotation.

1280 b. If 8.85 watts of output power is produced by 70% of total input power, additional 3.792 watts of output would be produced by the wasted 30% of input. c. The output will become 12.642 watts instead of 8.85:

2. Loss of the output power because of the heavy braking effect caused by the heavy

1285 field- poles a. During no-current periods the flux of the field poles tries to stop the armature very forcefully. b. I estimate that the total braking effect is at least 2 watts. c. If the braking effect is removed, the output will become=2+12.642=14.642 watts

1290 The loss of output power caused by four carbon brushes

1. The commutator-brush system of this motor comprises two pairs of carbon brushes.

2. The friction loss caused by the brushes is too heavy. It causes a heavy loss of output power.

3. I estimate the loss is 20%. • If this loss is removed, efficiency will jump 20%

1295 higher. This is a well-known loss. After this loss is removed, the output will be 17.570 Watts.

Immediately recoverable efficiency by eliminating miscellaneous technical defects

1. This working model is, in fact, an experimental device. It has been converted into a working model after a lot of trial and error. So, there are many inherent

1300 manufacturing faults and mismatches in the model.

2. Material used in this motor is very cheap and inappropriate. The engineering of the motor is very old-styled. The rotor is unnecessarily heavy, it weighs 850 grams. This heavy rotor is wasting a substantial part of the output power.

3. Coil and iron proportion is unsuitable in this machine. Bigger coils are needed.

1305 Bigger coils will strengthen the magnetic fields of the armature.

4. I estimate that the miscellaneous losses are at least 3 watts. If these losses are removed, output power becomes 3+ 17.570= 20. 570 watts

5. The defects are easy to get rid of; all the mentioned defects are easily removable in a refined design. So, the full output power is easily recoverable.

1310 The total of present and immediately recoverable efficiency

• Total output= 20. 570

• Total input= 20.7025

• Total efficiency= 20.570/20.7025=0.9935* 100=99.35%

Proposed refinements

1315 • Building of a refined model of this motor is needed.

• Basically the refined model will be a PM BLDC motor. • RR Magnetic Configuration will be applied more efficiently to the proposed refined model.

• All the detected defects would be eliminated by proper designing of the refined model.

1320

Characteristics of this motor

This is a cool motor. Very little Heat is produced in this motor because the current is distributed in 16 coils out of total of 24 coils of the twin armatures.

The rotation of this motor is very smooth because RR Magnetic Configuration produces

1325 no cogging effect. Vibration and noise caused by No-current torque do not produce in this motor.

As repulsive and attractive forces are used in this motor very efficiently, the power density of this motor inherently exceeds that of present motors. In present motors, field poles cannot participate effectively in building attractive and repulsive forces.

1330 This motor remains extra efficient even at highly variable inputs (from 3 watts to 100 watts) and in highly underload conditions. This factor proves that this motor would remain extra efficient during part- load work; while the efficiency of present motors decreases dramatically during high underload conditions. Consequently, the service factor of this motor extends unbelievably.

1335 This motor fully utilizes no-cost attractive and repulsive forces of permanent magnets. This factor makes this motor inherently extra efficient.

Any kind of permanent magnets comprising any composition of materials can be used in this motor. This feature makes this technology widely affordable. On one hand, cheap but larger motors can be made by using cheap permanent magnets for use in immobile

1340 machines such as water pumps and industrial machines where the cost and efficiency of the motor are more important than the energy density of the motor. On the other hand, very high energy-density motors can be built using expensive magnets for mobile devices and machines such as electric vehicles. Both kinds of motors will always be extra efficient.

1345 This motor can work using only repulsive force. In this case, only repelling electromagnetic poles are energized. This motor can also work using only attraction force. In this case, only attracting electromagnetic poles are energized. At 33 watts input, the total present and immediately recoverable efficiency of this motor do not seem less than 99%. This amount of efficiency is astonishing because the efficiency of

1350 present small motors of the same power range remains between 25% and 50%.

Many scientists are of the view that mono field-poles configuration will prove inefficient like a homopolar motor. The present and immediately recoverable efficiency of this motor rejects the notion.

Validation of extra efficiency of RR Magnetic Configuration by the function of the

1355 motor

Present and immediately recoverable efficiency and advantages of this motor prove RR Magnetic Configuration unparalleled, valid, extra-efficient, practicable, and feasible.

6. Disadvantages of RR Magnetic Configuration

This configuration comprises open magnetic poles. Use of twin configuration eliminates

1360 this defect. This might be a mechanical disadvantage. However, this disadvantage can be eliminated by adopting an alternative design as mentioned under the heading of 'Alternative designs'.

7. Maximum potential efficiency of RR Magnetic Configuration

1365 This motor falls into the mini power range. Even if there are permanent losses in this motor like present motors, the present and potential efficiency of this motor is at least two times greater than that of present small motors.

Now a very important question arises: What will happen when large motors, that are already 97 % efficient, would be built on RR Magnetic Configuration?

1370 Present motors are made using only magnetic forces of repulsion and attraction created by current while the magnetic forces created by permanent magnets are ignored and are never used to strengthen the output.

RR Magnetic Configuration revitalizes attractive and repulsive forces of permanent magnets to participate vigorously in building the output power of a PM motor. Therefore,

1375 it is concluded logically that the efficiency of large motors would also jump very higher when the motors would be built on RR Magnetic Configuration. However, this is a very serious matter. This conclusion is totally against some settled notions in science and motor technology. Only the function of a large motor built on the novel configuration can decide the validity of the conclusion.

1380 Therefore, a large motor should first be built around RR Magnetic Configuration. I am determined to implant the RR Magnetic circuit in a large motor as soon as possible.

8. Alternative designs of the configuration and motor

In this motor, the double armature is used only to provide flux path to outer like poles of

1385 the motor. However, motors comprising the RR Magnetic Configuration can be made using only one armature. In this case, the motor would need an extra iron casing to shield the flux of the outer-like-poles.

1. Even at a lower current, the motor works very well. It means that heavy repulsive force is produced in this motor. The heavy amount of the repulsion force reduces the need for

1390 a higher current. The attractive force already does not need a higher current. Therefore, for practical purposes, the related extracted experimental finding may be ignored in some alternative designs of the same motor.

2. In this motor, the flow of flux between adjacent electromagnetic teeth remains going on. This flow must waste a reasonable part of magnetic force. Figure: 67,

1395 Figure 67.1: Leakage of flux between two teeth

Major part of this loss can be prevented by widening the gap between the teeth. In this case, heavy PM field poles would hardly allow the fluxes of the teeth to interact mutually.

However, the widened air gap between the teeth would also cause gaps between the productions of attractive and repulsive forces. This defect would have to be overcome by

1400 one means or another. Many electronic and electric techniques and devices are already available to fulfill this purpose. The number of PM field poles and armature teeth may also be revised. The end

Researcher, inventor, and technology developer,

Umer Farooq

1405 ORCID: 0000-0003-2372-0660

□ Email: umerfarooq.philos@yahoo.com , philos2100@yahoo.co. in

□ Phone: 923055563313 (SMS only please. Because I am a hard hearing person)