The present invention relates to sterilisation apparatus.

It is well known that ultraviolet radiation has sterilisation properties. Typically arc lamps are used to produce radiation of an appropriate wavelength. These lamps must be connected

to special power supplies and the apparatus is therefore somewhat cumbersome in use.

Furthermore, the lamps have a limited life and suffer from shadowing problems caused by their connecting cables and internal electrodes. In the sterilisation field, shadowing can result in parts of an article receiving an insufficient cumulative level of radiation to achieve

effective sterilisation.

It has recently been appreciated that an ultraviolet bulb which is energised by microwave

radiation may provide a solution to at least some of the problems associated with arc lamps.

US Patent No. 5166528 describes much of the research performed to date. This patent

describes a nonconductive housing which supports one or more microwave energisable

ultraviolet bulbs and which is adapted to be placed within the microwave cavity of a

conventional microwave oven. An article to be sterilised is placed within the cavity either within or adjacent the housing. In all the described embodiments, the article to be sterilised is exposed to microwave radiation. The patent acknowledges that heating of the article by

the microwaves occurs but comments that this is limited because sterilisation only takes 30 to 40 seconds, for example. However, in practice, the applicant has found this to be a

significant problem, firstly because any heating of the article may be unacceptable as is the

case with some contact lenses, for example, where heating causes distortion of the lens.

Secondly, the length of sterilisation needed may be more than 40 seconds, and thirdly,

heating of the article is not the only consideration; it is not possible, for example, to sterilise

a conductive article using the arrangements described in the patent. Thus, the practical

applications of the teaching of US 5166528 are limited.

It is an object of the present invention to improve on the teaching of US 5166528 and in

particular, to solve the problem of sterilisation of microwave sensitive articles using at least one microwave energised ultraviolet bulb.

Accordingly, in a first aspect thereof, the invention provides a steriliser comprising an

openable enclosure for surrounding one or more articles to be sterilised, the enclosure being arranged to attenuate microwave radiation such that in use, when the enclosure is irradiated

with microwave energy, the microwave field energy throughout the interior of the enclosure

is significantly less than that outside the enclosure, and the enclosure including a gas tight

cavity containing a gaseous charge, the charge being chosen from the group of materials which emit ultraviolet radiation when irradiated with microwave radiation.

Typically the gaseous charge is of mercury or a metal halide and the enclosure is substantially constructed of an ultraviolet transmissive material such as quartz which is sufficiently heat resistant, microwave transparent and ultraviolet transparent for the purposes

of the present invention. By arranging for the enclosure to attenuate the microwave

radiation whilst still allowing ultraviolet radiation to penetrate, the disadvantages of the prior

art are avoided.

The attenuation may be effected using only the gaseous charge which substantially

transforms the incident microwave energy from the microwave to the ultraviolet spectrum

by absorbing most of the microwave wavelength and retransmitting the energy in the ultraviolet spectrum. This results in an effective attenuation of microwave energy incident

on the article in the enclosure. Alternatively, attenuators such as water (which convert the

energy to heat) or electrically conductive elements (arranged to adjust the microwave field

in accordance with conventional field theory) may be used. The object of the attenuation is to maximise exposure of the article to ultraviolet radiation at germicidal wavelengths (typically around 260 nm) whilst reducing the microwave energy field to a level insufficient

to damage the article or in the case of conductive articles, insufficient to allow arcing and

consequent damage to the microwave source.

The preferred embodiment uses only the gaseous charge to attenuate the energy level of the

microwave radiation within the enclosure since this results in the most efficient use of the

microwave energy (since the energy is largely converted to ultraviolet radiation rather than heat).

According to a second aspect of the invention, a method of sterilising an article comprises

placing one or more of the articles into an enclosure, the enclosure including a gas tight

cavity containing a gaseous charge, the charge being chosen from the group of materials

which emit ultraviolet radiation when irradiated with microwave radiation, and irradiating

the enclosure with microwave radiation, the enclosure being arranged such that the energy

level of microwave radiation inside the enclosure is less than that outside and is insufficient

significantly to damage the article and whereby the article is sterilised by irradiation with ultraviolet radiation.

The invention will now be described by way of example with reference to the drawings in which:

Figure A is cross-section of a steriliser in accordance with the invention, adapted for

sterilisation of contact lenses;

Figure B is a cross-section of an alternative embodiment of Figure A;

Figure C is a cross-section of an alternative embodiment of Figure A;

Figure D is a cross-section of an alternative embodiment of Figure A; and

Figure E is an alternative lid for use with the embodiment of Figure D.

With reference to Figure A, the steriliser comprises an enclosure having a base 2 and a lid

4. In plan view, the enclosure is generally circular. The base 2 has two cradles 6 A, 6B each for holding a respective contact lens 8 A, 8B. The cradles 6 are arranged securely to hold the

lenses to prevent them becoming lost and may also be arranged to hold a quantity of fluid

such as contact lens soaking solution or saline solution to prevent dehydration of the lenses

during sterilisation. The base 2 and lid 4 are hollow to form respective cavities 2C, 4C for

holding a gaseous charge which is operable to emit ultraviolet radiation when irradiated with

microwave radiation. Typically the charge will be a mercury charge and the lid 4 and base 2 will be constructed from quartz.

In use, the enclosure is placed in a microwave cavity such as a resonant multimode cavity

forming part of a conventional microwave oven. Microwave energy is coupled to the cavity

in a conventional manner and the substantially even field produced in the cavity causes even

irradiation of the outer surface of the enclosure. At least some of the microwave energy is

converted to UV energy by the enclosure and the UV energy impinges on an article placed

within the enclosure (in this case, a pair of contact lenses).

As a result of the attenuating effect of the gas charge on microwave radiation, the area

designated x in the Figure is substantially free of microwave radiation and thus the lenses 8A, 8B are irradiated substantially only by ultraviolet radiation (and are therefore not

'cooked' by the microwave energy). In a typical arrangement, attenuations of 25dB of

microwave energy are attainable. Whether this is 'significant' attenuation depends on

whether it is sufficient to avoid damage to the article (or the microwave source if the article is electrically conductive) given the duration and intensity of the microwave radiation in the

interior of the enclosure during sterilisation.

The enclosure of Figure A has external dimensions of approximately 110mm x 150mm and

internal dimensions of approximately 80mm x 120mm. The gas pressure is low

(approximately 1 torr or lrnmHg) and the charge is of mercury and argon. Higher gas

pressures produce greater intensities of UV radiation but heat is also produced in greater quantities which in some applications, may be undesirable.

It will be appreciated that the above described arrangement and those described below may

be used for the ultraviolet irradiation of microwave sensitive articles other than contact

lenses.

With reference to Figure B, an alternative lid configuration is shown in which the central

portion of the lid projects downwardly into the base 2. This is an easier shape to

manufacture than that of Figure A.

With reference to Figure C, the enclosure comprises a lid having a shape similar to that of

the base of Figure A but dimensioned to be placeable concentrically within the base 2. The

gap between the sides of the lid 4 and base 2 is dimensioned to have a microwave choke effect in accordance with conventional field theory. This gap will therefore be a function of the microwave wavelength and typically will be a multiple of λ/4 where X is the

wavelength of the microwave radiation.

It will generally be desirable to attenuate the microwave radiation using only the gaseous

charge since this results in an efficient conversion of the microwave energy into ultraviolet

energy. It may however be necessary to shield certain parts of the articles to be sterilised from ultraviolet radiation or for ease of construction of the enclosure, not to allow the

cavities 2C, 4C to entirely surround the enclosure. In this case, other microwave attenuators

may be used as shown for example, in Figures D and E.

In Figure D, a conductive (preferably metallic) lid is used which is encased in PTFE or some

other non-conductive material or polymer. This arrangement allows the electromagnetic shielding effect of the conductor to operate without the possibility of arcing to the

conductive sides of the microwave cavity in which the steriliser is placed. This embodiment

also includes an intemal water jacket (which may be used with any of the other

embodiments) formed by constructing an inner skin 10 inside the inner surface of the base 2. A water-tight cavity is formed between the inner skin and inner surface into which water

may be introduced to form the water jacket. The purpose of the jacket is further to attenuate

the microwave energy as it passes through the enclosure walls. Water is convenient but not

essential. Other materials which are largely UV transparent could instead be used for the jacket.

Figure E shows an alternative lid which does not include a cavity 4C for a gaseous charge,

in which the lid is open at the top allowing it to be filled with water. As discussed above,

the water attenuates the microwave energy by converting it to heat energy.

The microwave radiation may also be attenuated using a conductive, reticular material such as a wire mesh, the pitch of reticulation being chosen in relation to the wavelength of the

microwave radiation as a compromise between nώiimising the attenuation of the ultraviolet radiation and maximising that of the microwave radiation.

It should be appreciated that the term 'sterilisation' is used loosely in the sense that the

wavelength, intensity and duration of UV irradiation may be adjusted either empirically or using known methods in order to achieve a desired degree of bacterial destruction on the

surface of the article or articles in the enclosure. It will also be appreciated that the

described apparatus could be used for nonsterilisation applications such as resin and/or ink

curing.