Reference to Related Applications

This application is a continuation-in-part of prior, co-pending application Serial No. 825,589. filed August 18, 1977, entitled "Directional Drilling Sub", now U.S.

Patent , issued . the complete disclosure of which is incorporated herein by reference.

0MFi_

Technical Field

The present invention relates to oil well drilling and more particularly relates to directional drilling. Even more particularly the present invention relates to the use of a "sub" in combination with, for example, a conven¬ tional turbodrill wherein in the invention the "sub" mov- ably shifts from a first position in which the turbodrill is substantially axially aligned with the drill string, to a second or "bent" position whereby a deflection is cre- ated between the drill string and the turbodrill of a de¬ sired degree.

General Background and Prior Art

Although wellbores are normally planned to be drilled vertically, many occasions arise when it is necessary or advantageous to .drill at an angle from the vertical. Con¬ trolled directional drilling, as it is referred to in the art, makes it possible to reach sub-surface points later¬ ally remote from the. point where the drill bit enters the earth. Some examples of the. use of directional drilling are inaccessible locations (such as rivers or like bodies of water when the drilling begins on land) , salt dome con¬ trol, relief well control, edge well control, fault plane control and property line control. Additionally, direc¬ tional drilling is employed in offshore applications where all the drilling necessarily must take place from a fix¬ ed platform in a location in the offshore waters. A fur¬ ther application of direction drilling is seen when ob¬ structions prevent a substantially vertical well direction One method of directionally drilling wells is a whip- stock method. Another method is a very popular method which employs the use of a turbodrill in combination with a bent sub assembly. The turbodrill is a conventional de¬ vice which uses fluid that is pumped under pressure through the center of the motor directed downwardly through void areas between a "rotor" and the rubber-lined spiral passageway of an outer "stator". In order for the

OM S^ ~W1

flow to occur, the rotor is displaced and turned within ^" the stator by the pressure of the fluid column, thus pow¬ ering the connecting rod, a hollow drive shaft and final- ^' ly a conventional bit sub at the end of the tool. One such manufactured turbodrill is the "Dyna-Drill" ^• which was introduced in or about 1964. Operation and use of the "Dyna-Drill" for directional drilling can be found in "Dyna-Drill Handbook" (second edition) distributed by Dyna-Drill, Division of Smith International, Inc., P.O. Box 327, Long Beach, California 90801. In drilling, a

"sub" is a short threaded piece of drill pipe used to gen¬ erally adapt together parts of the drilling string which could not otherwise be screwed together because of dif¬ ference in thread size or design. In the case of direc- tional drilling, the "sub" is bent to produce the desired angle between the lower portion of the drill string (a non-magnetic survey collar normally being the lowermost portion of the drill string which attaches to the sub) and the turbodrill, "Dyna-Drill", or the like which attaches to the opposite end of the sub (this general arrangement is illustrated in Figure 1 of applicant's parent applica¬ tion Serial No. 825,589, now U.S. Patent , issued , wherein a conventional perma¬ nently bent sub of the prior art is illustrated) . The use of a fixed or non-shifting bent sub requires that the drill string must be lowered into the well from the surface with the bent sub creating a kink in the low- . ermost portion of the drill string, which kink causes pro¬ blems in lowering the turbodrill into the well. Since the turbodrill is of some length (a length of thirty feet be¬ ing exemplary) , even a small degree of bending in the sub can create a relatively large eccentricity in the drill string.

Many patents have been issued which are directed to the problem of directional drilling. Most of these pat¬ ents provide structures which are directed to solving the problem of effecting the direction of drilling itself,

but do not completely and satisfactorily solve the problem of lowering the ^" turbodrill and bent sub in the "kinked" position into the well or lowering it in an "unkinked" po¬ sition and then allowing for later deviation when "down in the hole".

A listing of some prior patents which may be perti¬ nent are listed in the following table.

-Prior Patents-

U.S. Patent # Inventor(s) Issue Date

2,018,007 .G. Brewster 10/22/35

2,142,858 T.E. McMahan 1/3/39 •

2,197,019 D.B. Monroe .4/16/40

2,680,005 L.W. Storm 6/1/54

3,586,116 . Tiraspolsky et al 6/22/71

3,679,236 J. Warshawsky 7/25/72

3,961,674 J.T. Craig, Jr. et -al 6/8/76

4,015,673 J.T. Craig, et al 4/5/77

3,667,556 Henderson 6/19/72

2,336,333 . Zublin 12/19/43

3,190,374 Caperan, et al 6/19/65

3,586,116 Thaspoϊsy, et al 6/19/71

3,713,500 Russell 1/19/73

4,067,404 Crase 1/19/78

General Discussion of the Present Invention

The present invention in its preferred embodiments provides a variable directional angle drilling sub which shifts upon actuation of the attached turbodrill (1st em¬ bodiment) or a surface generated electrical signal (2nd embodiment) effecting a change in orientation of the sub from a first position in which the drill string and the turbodrill are axially aligned (see Figs. 1 & 8) to a sec¬ ond position in which the drill string and turbodrill are deflected with respect to one another (see Figs. 2 & 9) , forming the selected one of a possible number of desired angles for directional drilling.

The apparatus of the present invention in its first

_°

embodiment is comprised generally of a barrel having an attachment at one end portion thereof, which statement pro¬ vides for example a threaded connection which can attach to a conventional drill string, or to a non-magnetic survey or "Monel" collar or the like. The inner portion of the barrel is provided with a sliding sleeve, the sleeve having con¬ nected to its outermost end portion a threaded or like con¬ nection member for attachment to the turbodrill. This con¬ nection member (to which a turbodrill is attachable) and the sleeve to which it is attached are movable with respect to the barrel both slidably and rotatably within certain limits. This movable connection member thus can be extended and retracted with respect to the barrel or rotated with respect to the barrel or rotated with respect thereto.

The movable connection member nearest the turbodrill is in the first embodiment also provided with locking lugs which cooperate with corresponding recesses on the barrel. When the movable connection member slides with the attach¬ ed sleeve to an extended position (see Figs. 1 and 4) rota¬ tion is free through the desired arcuate path effecting the "shift" from a first "aligned" position to a second, selec¬ ted "bent" position. In such an extended posture, the lugs clear the corresponding recesses of the barrel. Likewise, when the sliding sleeve allows the movable connection mem¬ ber to retract into the barrel, the lugs form a fixed non- rotating locking connection with the barrel (see Figs 2 and 3).

Rotation of the movable connection member (to which the turbodrill is connected) effects a change in axial ori¬ entation of the rotating connector and its attached turbo¬ drill with respect to the drill string. Thus, a rotation through an arcuate path shifts the turbodrill from an axial¬ ly aligned position with the drill string to a non-axially or deflected position with the drill string, which second or "bent" position is desirable for controlled, directional drilling.

The embodiments of the present invention allow select¬ ed variation of the angle of deviation within the tool it¬ self so that the same tool can be used for a number of dif¬ ferent angles. A first embodiment (Figs. 1-7) has its

particular selected angle of deviation manually set at the surface, while the second embodiment (Figs. 8-9) has a built-in motor which allows variation of the angle of de- ^■ viation with the tool in place down "in the hole".

Brief Description of the Drawings

For a further understanding of the nature and objects of the present invention, reference should be had to the following detailed description, taken in conjunction with the accompanying drawings, in which like parts are given like reference numerals and wherein:

Figure 1 is a side view of a first preferred embodi¬ ment of the apparatus of the present invention in its ax¬ ially aligned position for lowering into the hole;

Figure 2 is a side view of the first preferred em- bodiment of the apparatus of the present invention in its "bent" position as desired for directional drilling;

Figure 3 is a cross-sectional, side view of the first embodiment in the "bent" disposition of Figure 2;

Figure 4 is a side view, partially in cross-section, of the first embodiment in the aligned disposition of Fig¬ ure 1;

Figure 5 is a partial side view of the first embodi¬ ment, showing particularly the lug/recess portion of the tool in an intermediate position of the movable elements between the extreme, aligned position of Figures 1 and 4 and the locked, "bent" position of Figures 2 and 3;

Figure 6 is a lateral, cross-sectional view taken a- long section lines 6-6 of Figure 3; and

Figure 7 is a close-up, partial view, taken in cross- section along section lines 7-7 of Figure 3 of the first embodiment, showing the structural details of the pin lock ing mechanism; while

Figures 8 and 9 are side, cross-sectional views of a second preferred embodiment of the apparatus of the pre- sent invention, showing it in its aligned disposition (Fig. 8) and then in its "bent" disposition (Fig. 9) ; while

Figures 10 and- 11 are schematic views illustrating the geometry involved in the structural operation of the pre¬ ferred embodiments, with Figure 10 representing the tool in its aligned disposition and Figure 11 representing the tool in its "bent" disposition.

Best Mode for Carrying Out the Invention

-Structure of First Embodiment- A first preferred embodiment of the tool of the pres¬ ent invention is designated generally by the numeral 10 in Figures 1-4. The tool 10 is comprised generally of an outer barrel 12 having an uppermost fixed end connection 30 and a lowermost movable connection 40. As can best be seen by an examination of Figures 1-4, rotation of movable connection 40 shifts connection 40 from a first axially aligned position (see Figures 1 ^" and 4) to a second, se¬ lected, non-axial or "bent" position (see Figures 2 and 3)

Figure 1 of applicant's parent application (Serial Number 825,589 now U.S. Patent , the com¬ plete disclosure of which is incorporated herein by re- ference) illustrates the operation of a conventional sub which is normally permanently fixed in the "bent" or non- axially aligned position shown. Such a conventional sub is usually manufactured by off-setting the bottom connec¬ tion to form the desired angular configuration. In the approach of the preferred embodiments of the present in¬ vention, the sub 10 of the present invention would re¬ place the conventional "bent" sub of Figure 1 of the par¬ ent patent. Thus, the shifting sub 10 of the present in- ^• vention could be attached for directional drilling pur- poses to the lower end of a drill string which is normal¬ ly a non-metallic survey collar 100, with a turbodrill 102 being attached to the lower part of sub 10. This general drilling arrangement is seen with the prior art sub in Figure 1 of the parent patent. Aside from the rotation and its change in orientation of connection 40, a sliding movement is likewise seen in

the apparatus 10 of the present invention, which sliding movement is relative between movable connection 40 and barrel 12. This sliding connection permits rotation to take place when movable connection 40 is at an extended position away from barrel 12 as is seen in Figures 1 and 4. When the movable connection 40 is moved to an extend¬ ed position away from barrel 12 (and lugs 50 align with recesses 52) , the device assumes a non-shifting, non-ro¬ tating, locked configuration as is seen in Figures 2 and 3. In this position, it can be seen that the device forms a "bent" orientation as is seen in conventional perma¬ nently bent deflecting subs which is their permanent structural configuration. Note in Figure 4 that ^' the cen¬ tral longitudinal axis 12a of barrel 12 and the central axis 40a of movable connection 40 are at least substan¬ tially aligned, while in Figure 3 the axes (12a, 40a) of barrel 12 and movable connection 40 respectively are an-r- gled with respect to one another, the angle deflection being represented by the letter "A" in Figure 3. The orientation seen in Figures 1 and 4, which pro- ^• vides a substantially in-line orientation to sub 10, is used normally to lower or remove the drill string and the attached appropriate directional drilling tools into or from the hole. Uppermost fixed connection 30 will be con- nected to a non-magnetic survey collar 100 (frequently re¬ ferred to as a "Monel Collar") . The lowermost or rotating end connection 40 is attached to for example a turbodrill 102, "Dyna-Drill" or the like (see this configuration as illustrated with a conventional permanently bent sub in Figure 1 of the patent) . Collar 100 and turbodrill 102 are partially shown in phantom lines in Figures 1-4.

Figure 2 illustrates the orientation of sub 10 of the present invention, after the "Dyna-Drill" 102 has been actuated, which actuation produces a torsion in the drill string which causes the elements of sub 10 to shift with movable connection 40 rotating with respect to bar¬ rel 12, and its rotation effecting the eccentricity in the

drill string as aforementioned. When the "Dyna-Drill" is thereafter lowered and begins drilling, the movable con¬ nection 40 will "collapse", with lugs 50 of connection 40 interlocking with recesses 52 of barrel 12, to form a sub- stantially tight, non-shifting, locked bent sub 10 (as has occurred in Figures 2 and 3) . It should be understood that the torsion (illustrated by curved arrow 106 in Figures 1 and 2) produced in the drill string by the rotation of the turbodrill, "Dyna-Drill", or the like, will always urge the sub 10 into the "bent" configuration shown in Figures 2 and 3. Likewise, as long as axial force (note arrows 104 in Figure 2) is present in the drill string (as is normally the case) , the movable connection 40 will always be in a collapsed, mated position with respect to barrel 12, with lugs 50 locking into recesses 52 along with other corresponding mating sections provided along the opposing peripheries of connection 40 and barrel 12. Figures 5 and 6 of the parent application/patent il¬ lustrate in greater details the locking lug arrangement of the first embodiment of the apparatus of the present invention, and reference is had to it for a further under¬ standing of the details of this structure. While ^: vthe ifirsfe, intermediate and last positions of the sub 10 can be best seen in Figures 1, 5 and 2 hereof, respectively, as the device shifts from an in-line position to a bent position, the actual overall lug and mating recess configurations can be better seen in Figures 5 and 6 of the parent case. An inspection of Figures 5 and 6 of the parent case will reveal that a plurality of like but reversed, opposed sur- faces are provided on barrel 12 and on movable connector

40. An inspection will also reveal that the projections or lugs on connection 40 have corresponding recesses in bar¬ rel 12. As aforementioned, lugs 50 of movable connection 40 inter-relate with corresponding recesses 52 on barrel 12. It will be noted that both barrel 12 and movable end connection 40 are provided with sliding, flat, extended, mating surfaces which abut and frictionally slide against

one another when the device is in an intermediate stage (note Figure 5) when it is shifting from its aligned posi¬ tion to its "bent" position as shown in the figures.

An inspection of Figure 5 hereof will reveal, the surfaces of lugs 55, the surface of sliding surface 53, and the upper, innermost portion of recess 52 of barrel 12 are all parallel and at three different elevations 55' , 53' and 52', respectively with respect to one another. Like¬ wise, the lowermost surfaces of recess 56, the surface of sliding surface 54, and the uppermost portion of lugs 50 are all parallel and at three different respective eleva¬ tions 56', 54' and 50', respectively, on movable connec- . tion 40. This is an important feature, because it provides an intermediate position as can best be seen in Figure 5 where the device can freely rotate through only a certain arcuate distance in order to shift from an axially aligned to a "bent" position. As is best seen in Figure 5, the sur¬ faces of lugs 55 of barrel 12 slide upon and rest on the "intermediate" elevational surfaces of movable connection 40, those surfaces being sliding surfaces 54. This sliding can only occur through an arcuate distance of a desired de¬ gree (that degree of rotation being an element of design) since lugs 55 will abut against lugs 50 at each end of the arcuate path of rotation. In the preferred embodiment shown in Figures 2-6 of the parent case, as well as in the first preferred embodiment of the instant case, the sub 10 is designed to rotate through an angle of approximately sixty degrees (this being merely an exemplary arcuate travel distance) . When the sub rotates to its fully deflected position as shown in Figures 2 and 3, lugs 55 interlock into recess¬ es 56, and lugs 50 of movable connection 40 interlock into recesses 52 of barrel 12.

As can best be seen in Figures 3 and 4, a central aperture 60 is provided through the centermost portion of sub 10, aperture 60 providing an opening through which drilling mud or- like fluid can be pumped in order to oper-

ate the turbodrill, "Dyna-Drill", or like directional drilling apparatus 102.

Barrel 12 houses an inner sliding sleeve 20 which slidably fits within barrel 12 and slidably abuts the in¬ ner wall 14 thereof. The sliding mount through dimension "A" (Figure 3) of sleeve 20 within barrel 12 is illustrat¬ ed by directional arrows 110 and 111 in Figures 3 and 4 respectively.

As seen in Figure 3, the upper, innermost end portion 22 of sleeve 20 provides an enlarged annular section 22 with a shoulder 24 being provided between the enlarged section 22 and the remaining portion of sleeve 20. A co¬ operating change in inner diameter is seen at this point in barrel 12 which provides a stop 16 for limiting the downward sliding movement of sleeve 20 within barrel 12. Normally, sleeve 20 could be removed from barrel 12 by sliding movement away from stop 16. However, in assembly, lower connection 40 is threadably affixed to sleeve 20, and thereafter prevents the removal of sleeve 20 from barrel 12. The sliding movement of sleeve 20 and its at¬ tached, rotating connection 40 is fixed in both direc- . tions. Sliding motion to an "extended" position (Figure 4) is stopped when shoulder 24 hits stop 16. Sliding mo¬ tion to an "innermost" or "recessed" position (Figure 3) is stopped when novable connection 40 abuts barrel 12.

The assembly of sub -10 is completed when fixed end connection 30 is attached to the upper end portion of bar¬ rel 12 of the tool 10 opposite movable connection 40. In the preferred embodiment, as shown in Figures 3 and 4, this connection is a threaded connection 32.

Fixed end connection 30 is preferably of a substan¬ tially identical external diameter to that of barrel 12. The end portion of fixed connection 30 (which is free and normally connectable to the drill string or non-magnetic survey collar 100 as the case may be) is preferably pro¬ vided with threads 36 which would be conventional and eas¬ ily allow attachment to such conventional drill string or

non-magnetic survey collar 100..

Figure 3 illustrates best the sleeve 20 portion of the sub 10 of the present invention. Sleeve 20 can be provided with any conventional thread 23 for attachment to movable connection 40. The connection is set and held by means of a set screw 27 or can be made permanent by welding or the like after assembly if desired.

The opposite end portion of sleeve 20 from threads 23 provides an enlarged annular section 22 as aforementioned. Sleeve 20 is provided with a plurality of grooves in which sealing "0"-rings 26 are located.. This prevents seepage or leaking of drilling mud from inner bore 60.

The preferred embodiment of sub 10 of the present in¬ vention, is shown in Figure 3 in its shifted, "bent" con¬ dition. As can best be seen, this "bent" orientation is effected by a rotation of movable connection 40 with .re¬ spect to barrel 12. The eccentricity is produced by the rotation, since the inner wall 14, and the center axis of rotation it defines, of barrel 12 is angled with respect to the outer surface 13 thereof. Likewise, movable con¬ nection 40 is threadably mounted on sleeve 20 with a like desired angular orientation between their central axes. With such a structure, the device rotates to a position which aligns the central axis 40a of movable connection 40 with the axis of fixed end connection 30 and the axis 12a of barrel 12, as is desirable while lowering or raising sub 10 and its attached turbodrill 102 and drill string 100 into or out of the hole. A rotation through the ap¬ propriate designed arcuate path produces an eccentricity between the axes 40a and 12a of movable connection 40 and barrel 12. The geometrical relationship underlying this operation of the tool are explained more fully below.

The preferred embodiments 10, 210 of the present in¬ vention, in contrast to that of the parent case, provide for a variety of different angles of deflection or devia¬ tion within the same tool. In the first embodiment 10 (Figs. 1-7). this is achieved by making the barrel 12 into

two rotatably adjustable sections 70, 71 which are adjust¬ ed and set with respect to. one another on the surface by means of the male locking pin 73 which mates with the se- ^' lected one of female openings 74. (See Figs.: 5-7). The locking pin 73 is biased upwardly into the mated one of the holes 74 by means of spring 75. An internal, close- up view of this mechanism is shown in Figures 6 and 7. The internal pin 73 is longitudinally movable from the outside of the tool 10 by means of the sliding bar 76 attached to the pin 73 by means of screw 77. An additional "0"-ring 78 is included for sealing the tool 10 between barrel sub- elements 70, 71. As illustrated, barrel sub-elements 70, 71 are each provided with a corresponding set of devia¬ tion angle markings (an exemplary series of half-angle steps from one degree to four degrees being illustrated in Figs. 1 and 2) with the mating holes 74 in upper sub- element section 70 being spaced in correspondence with each of the angle markings illustrated.

On the surface, after the particular desired angle is selected (four degrees being selected for illustra¬ tion purposes in Figs. 1 and 2) , bar 76 is moved down¬ wardly so that pin 73 is disengaged from whatever hole 74 it happened to be engaged with. Upon disengagement of pin 73 from the hole 74, the barrel sub-elements 70, 71 are free to be rotatably movable with respect to each other on opposed, extended, flat mating surfaces between them, and they are so moved until the angle markings for the angle selected (for example four degrees as shown) line up with each other. The slidable bar 76 is then released, and the pin 73 under the action of compressed spring 75 is pushed into the "automatically" or inherently selected hole 74 which corresponds to the selected angle of deviation, thus again locking barrel sub-sections 70, 71 together for use. The tool 10 will then produce a "bent" sub with the parti¬ cular angle of deviation selected. Thereafter if desired, the angle of deviation of the tool 10 can be changed by again moving the bar 76 downwardly (note direction arrow

in Figure 5) , rotating barrel sub-sections 70, 71 with re¬ spect to one another until the selected angle indicator markings on their exteriors line up, and then releasing bar 76 locking the sub sections 70, 71, together. The tool 10 will then be ready to produce the newly selected angle of deviation.

The change in degrees of the bent deflection is a mat¬ ter of choice after one skilled in the art applies the teachings of the present invention, thus, sub 10 could be easily machined to provide as illustrated a one degree (1°) one-and-one-half degree (1-1/2°) , two degrees (2°) , two- and-one-half degrees (2-1/2°) , three degrees (3°) , three- and-one-half degrees (3-1/2°) and four degrees (4°) , or like bent sub connections, these being typical sub degree deflections in the art. The selection of the angle of the sub is normally predetermined by the amount of angle and/ or directional change required to maintain a proposed course for a given drilling situation. Normally a design¬ er would take several factors into consideration in select¬ ing the proper angle for sub 10. Some facts which would be considered would be:

1. hole size;

2. directional control required;

3. angle change per foot of hole drilled desired; and

4. the amount of drilling that can be accomplished with given bits for a given turbodrill.

-Operation-

The operation of the apparatus 10 of the present inven¬ tion can best be seen by. an.inspection of Figures 1-7.

In the method of the preferred embodiment of the pres¬ ent invention, the sub 10 is connected to the lowermost por tion 100 of the drill string. An appropriate drilling means 102 such as a turbodrill, "Dyna-Drill" or the like is at¬ tached to the sub 10 at movable connection 40. The axes of barrel 12 and movable connection 40 are then aligned axiall

so that the entire axially aligned drilling apparatus can be lowered into the well hole. In Figure 1, the device is shown in its axially aligned position. In this position, movable connection 40 is in an extended position, with sleeve 20 moving until shoulder 24 abuts and stops against stop 16. In this position, lugs 50 project down under the end service 52 of barrel 12, thus clearing lugs 50 from rotation stops caused by the side walls of recess 52.

When the drill 102 reaches the desired position in the well hole and the turbodrill or like drilling means are positioned as desired, the drilling means is actuated to the sub 10 to a second, axially deviated position. Such a deviated position in the sub 10 produces a corresponding deviated angle "A" (see Figure 4) between the axes of the drill string and the drilling means. Thereafter, direction¬ al drilling can be commenced as is desirable. Of course it is desirable to know where or in what direction from the vertical the deviation is taking place, which will vary de¬ pending on how much angular rotation occurs from the zero, aligned position to the particular deviated, locked posi¬ tion set. To assist in this a further set of angular mark¬ ings are located on the upper, main portion of the barrel 12 (see Figs. 1 & 2) which indicate where along the lateral periphery of the upper connection 30 the indicated angular deviation will occur when it is selected on the lower set of matched, angular markings.

After drilling operations are completed, the drill string can be withdrawn from the well hole. Upon withdraw¬ al, the sub 10 will extend with sleeve 20 sliding and mov¬ able head 22 extending to an extended most position where¬ by its ability to rotate with respect to barrel 12 is re¬ stored. Since the turbodrill or like drilling tool is no longer actuated, lateral torsion is absent from both the drill string and sub 10. Thus the urging force necessary to hold the sub 10 in a bent position is absent and the sub 10 (with connection 40 now free to rotate with

- respect to barrel 12) will gradually re-assume an aligned position as the drill string is withdrawn from the well hole. The axially aligned position is gradually re-ass¬ umed since it provides the disposition with -the path of least resistance, and no force is present to hold the sub 10 in the "bent" position.

The preferred embodiment as described herein has contemplated the use of a turbodrill, "Dyna-Drill" or like directional drilling tool which produces torsion in sub 10 upon its rotary actuation. It should be under¬ stood, however, that other drilling tools could be used in combination with the first preferred embodiment of the present invention if they create a torsion in the sub 10, which torsion produces a shift in sub 10 from an "axially aligned" position to a bent position. Likewise, the pre¬ sent invention could be adopted wherein the barrel and movable connection can be moved relative to each other for angular deviation by direct mechanical means or other means actuated, for example, from .the surface or other- wise.

-Structure of Second Embodiment-

A second preferred embodiment 20 of the variable- angle sub of the present invention is illustrated in Figures 8 and 9 whose various elements, parts and opera- tion are similar in many respects to that discussed in detail with respect -to the first embodiment of Figures 1-7. Hence, for the sake of brevity, the similar or identical aspects will not be repeated here, and it is noted that the analogous elements and parts of the second embodiment have been similarly numbered as in the first embodiment with the addition of the pre-fixing of the numeral two. However, rather than having the manually set, variable system 72-77 of the first embodiment 10, this second embodiment 210 utilizes an internal motorized system 272 allowing variation from zero degrees to the maximum designed degree while the tool 210 is down in the

hole.

The aligned disposition of the tool 210 is illus¬ trated in Figure 8, while the selected deviated or "bent"- disposition is illustrated in Figure 9. The variable-angle motorized system 272 comprises.an internal electric "slave" synchronized motor 273 operated through electrical "umbilical" control lines 274 going to a "master" synchro motor (not illustrated) on the sur¬ face. The internal motor 273 is attached to the upper, barrel section 270 and drives an associated drive system comprised of a set of gear teeth 275 fixed to the lower, barrel section 220 through an appropriate gearing system 276. Alternatively, of course, the internal motor 273 could be mounted on the lower, sleeve section 220 and rotatably drive the upper, barrel section 270.

By controlling the "master" synchro motor on ihe surface, the internal "slave" motor 273 is actuated until the desired angle of deviation is reached while the tool 210 is down "in the hole". When retrieval of the drill string, etc. is desired, the surface "master" synchro motor and accordingly the internal "slave"..synchro motor 272 is backed off until the zero degree position is attained or, if desired, the rotation is continued on forward until a total rotation of three-hundred-and sixty degrees (360°) had taken place, putting the tool 210 back in its zero or aligned disposition. -Geometrical Relationships-

The geometrical relationships which underly the operation of the tool in allowing both an aligned non- deviated disposition and, when desired, a deviated or off-set disposition are schematically illustrated in Figures 10 and 11, respectively.

As illustrated, the tool 300 (analogous to 10, 210) includes three basic connection sections, a first, upper connection section 301 (analogous to 30 and 230) for con¬ necting the tool to, for example, the drill string, a

second, lower connection section 302 (analogous to 40 and 240) for connecting the tool to an operative device, for example a turbodrill with a drill bit, and a third, central connection section 303 (analogous to 12 and 212) for interconnecting the first two sections together, each of the three connection sections having a central longitudinal axis, 301a, 302a and 303a, respectively. Axis 303a also defines an axis of rotation offset from the other longitudinal axes 301a, 302a by some selected angle B of, for example, two degrees (2°). The central connection section 303 allows said first two connection sections 301, 302 to be movably rotated with respect to one another about the axis of rotation 303a, with the rotational movement being guided by the extended flat mating surfaces 304 (analogous to 53/54 and 250) later¬ ally movable in rota ^' tion with respect to one another, which surfaces lie in a plane perpendicular to the axis of rotation 303a.

As can be seen in Figure 10, where the tool 300 is in its aligned position, the central longitudinal axes 301a, 302a of the upper and lower tool portions are coincident, each making an equal and offsetting angle "B" with the central axis of rotation 303a of the center portion. However, as the upper and lower sections 301, 302 are relatively rotated, the lower longitudinal axes 302 a becomes deviated away from the upper longitudinal axis 301a with an ever increasing degree of angular deviation until a maximum deviation is reached with one- hundred-and-eighty degrees (180°) of rotation, at which time, as can be seen in Figure 11, the maximum possible angle of deviation is reached at "2 x B" or, in the ex¬ ample given at a total of four degrees. If the rotation was continued past one-hundred-and-eighty degrees or backed-off, that is reversed, the angle of deviation between the upper and lower sections 301, 302 would decrease until the starting or zero position had been

OMPI

reached, producing the aligned disposition of Figure 10.

Of course, by starting with a greater angle of deviation"B" in excess of, for example, two degrees, such as, for example, three-and-a-half degrees, a desired four degree angle of deviation would be reached by re¬ latively rotating the upper and lower sections 301, 302 with less than a hundred-and-eighty degree rotation. This situation is what is shown in the first embodiment 10 which only rotates approximately sixty-degrees to produce a four degree deviation. Likewise, by varying the limits on the maximum amount of rotation between the upper and lower sections 301, 302 about axis of rotation 303a, and by holding or locking the two sections 301, 302 together at that set limit during use of the operative device, the same tool 300 can be made variable and used for producing various ones of different selected devia¬ tion angles. This latter variability is achieved by the embodiments 10, 210 of the instant application. Thus, for example, in the first embodiment 10, by resetting the relative, laterally set positions between sub-sections

70, 71 by laterally moving the extended, mating surfaces 79 with respect to one another, each of which lie in a plane perpendicular to tie central axis of rotation of sleeve 20, the maximum amount of rotation allowed after the aligned disposition is left before lug 50 hits the stopping wall of recess 52 is changed, with the lesser amount of rotation allowed before locking or stopping producing the smaller amount of angular deviation. Al¬ ternatively, of course, the lugs 50 could themselves be made movable to change the point of rotation stop or a variable stop system for selectively limiting the amount of rotation of sleeve 20 within barrel 12 could be pro¬ vided. Or, as further possible arrangement, the in¬ ternal structure of the tool 10 could be redesigned to allow variation in the angle the offset axis of rotation 303a makes with hte other longitudinal axes 301a, 302a.

In the embodiment 210, the amount of deviation is adjusted by means of activating the motor and merely holding it at the particular selected point of rotation producing the desired degree of deviaiton. It is also noted that both-'-the. ^■ .. ^• lateral mating surfaces 305 (53/54 and 250) and the nested, mating, cylindrical surfaces between the barrel 12, 212 and the sleeve 20, 220 of the tool, 10, 210, conjuctively perform the same job of guiding the relative rotation between the analogous upper and lower sections 301, 302 of the tools. Hence, al¬ though having both is desirable from a strength stand¬ point, it would be possible to redesign the tool to eliminate or alter one or the other of the mating sur¬ face guidance systems. Also, it is noted that it is desirable that the exterior surfaces of the upper and lower sections 301, 302 form cylindrical surfaces of the same diameter and that the maximum diameters of the guiding mating sur¬ faces, including the planar surfaces as well as the cylindrical surfaces, measured from the axis of rotation 303a are smaller for compactness of the tool.

It should be understood that, in using the terms "sub" or "tool" herein, such term includes the situation where the invention hereof is used in a separate tool as illustrated or is part of or a sub-element of another device or tool such as for example being made a part of the turbodrill or "Monel Collar" itself.

As a further example of a possible variation, a "hybrid" tool using portions of the embodiments 10, 210 could be designed, using the basic design of tool 10, but with a surface-controlled, internal motor (like that in embodiment 210) to vary the relative positions of variable angle sub-sections 70, 71 while "down in the hole". Such a version would have the motor and its associated drive working between the sub-sections 70, 71 and would not have the heavy load on the motor drive

OM v.i

system as the embodiment 210 does in working between the barrel section 212 and the sleeve 220.

Of course, for greater deviations than that achieved by one tool, a "piggy-back" combination of two or more of such tools in line could be used to produce a com¬ bined total angle of deviation of the sum of each of the tools.

Because many varying and different embodiments may be made within the scope of the inventive concept here- in taught, and because many modifications may be made in the embodiments herein detailed in accordance with the descriptive requirements of the law, it is to be understood and not in a limiting sense.

What is claimed as invention is: