CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] The present application claims priority to U.S. Provisional Application Number 63/357,232 filed June 30, 2022 which application is incorporated herein by reference.

FIELD OF DISCLOSURE

[0002] The present disclosure relates to a customizable assembly kit for a basin.

BACKGROUND

[0003] Large basins are often available in only a small number of sizes and configurations. This limited number of configurations can frustrate construction project that require a highly specific size of container. To fit the container correctly, customers often have to shave, break, or otherwise tamper with a container to fit it within a predetermined space. This meddling with the container can be time-consuming. Furthermore, the customer risks breaking, fracturing, or damaging the container at a loss. These and other deficiencies exist. Therefore, there is a need to provide container or container kit that overcome these deficiencies.

SUMMARY OF THE DISCLOSURE

[0004] In some aspects, the techniques described herein relate to a customizable kit for building a basin, the kit including: a basin; one or more attachment mechanisms, one or more columns; and one or more baffle walls, wherein attachment mechanisms secure the baffle walls to the basin, and the columns are configured to be mated to a first side and a second side of the basin, and the one or more walls are configured to be assembled by a user to be mated to the columns.

[0005] In some aspects, the techniques described herein relate to an assembly kit including: a basin; one or more baffle walls; one or more columns; and one or more attachment mechanisms, wherein, the baffle walls are attached to both the basin and columns using attachment mechanisms, and the columns are securely attached to a floor of the basin using a floor attachment mechanism.

[0006] In some aspects, the techniques described herein relate to an assembly kit including: a four-sided basm, one or more locking channels; one or more panels; and flashing, wherein the locking channels are configured to removably attached to the basm, the panels are configured to removably attached to the lock channels, and the flashing is configured to removably attached to the basin.

[0007] Embodiments of the present disclosure provide a kit comprising one or more structural elements configured to be fitted to match a number of predetermined sizes or configurations.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008] In order to facilitate a fuller understanding of the present invention, reference is now made to the attached drawings. The drawings should not be construed as limiting the present invention, but are intended only to illustrate different aspects and embodiments of the invention

[0009] FIGs. 1 A-1C illustrate an assembly kit according to an exemplary' embodiment.

[0010] FIGs. 2A-2D illustrate an assembly kit according to an exemplary embodiment.

[0011] FIGs. 3A-3C illustrate an assembly kit according to an exemplary embodiment.

[0012] FIGs. 4A-4E illustrate an assembly kit according to an exemplary embodiment.

[0013] FIGs. 5A-5E illustrate an assembly kit according to an exemplary embodiment.

[0014] FIGs. 6A-6E illustrate an assembly kit according to an exemplary embodiment.

[0015] FIGs. 7A-7D illustrate an assembly kit according to an exemplary embodiment.

DETAILED DESCRIPTION

[0016] Exemplary embodiments of the invention will now be described in order to illustrate various features of the invention. The embodiments described herein are not intended to be limiting as to the scope of the invention, but rather are intended to provide examples of the components, use, and operation of the invention.

[0017] Furthermore, the described features, advantages, and characteristics of the embodiments may be combined in any suitable manner. One skilled in the relevant art will recognize that the embodiments may be practiced without one or more of the specific features or advantages of an embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments.

[0018] Although embodiments of the present invention have been described herein in the context of a particular implementation in a particular environment for a particular purpose, those skilled in the art will recognize that its usefulness is not limited thereto and that the embodiments of the present invention can be beneficially implemented in other related environments for similar purposes. The invention should therefore not be limited by the above described embodiments, method, and examples, but by all embodiments within the scope and spirit of the invention as claimed.

The present embodiments generally disclose a kit assembly. The assembly can vary, for example an assembly can include a kit for baffle walls in a basin. As another example, the kit can include a kit for covers over a basin. Generally, the baffle wall kit consists of enough materials to construct a wall section. If the user or customers requires a shorter wall, the customer can cut the wall to fit a specific dimension. If the customer requires a longer wall, the customer can simply order more parts from an additional kit. The cover kit comes with a number of panels and attachment mechanisms. If the customer requires a larger cover, they can simply order more cover panels.

[0019] In FIGs. 1A-1C, the assembly kit is depicted, showcasing the configuration and attachment of the components. FIG. 1A shows the basin 105 in an upright position, serving as the foundation for the assembly. It is designed to accommodate the attachment of one or more baffle walls 110 using various attachment mechanisms. These attachment mechanisms 115 secure the baffle walls 110 to the basin 105. In FIG. IB, a side profile view of the baffle walls 110 and the basin 105 illustrate how they are connected using the attachment mechanisms 115. The specific details of the attachment mechanisms may vary depending on the design and requirements of the kit. FIG. 1C presents a three-dimensional perspective of the basin 105 with the baffle walls 110 installed. In this illustration, the baffle walls 110 are shown to cover only half of the basin's 105 height, but it's important to note that in different embodiments, the baffle walls may cover more or less area of the basin. This flexibility allows for customization based on specific needs and preferences.

[0020] In FIGs. 2A-2D, an embodiment of the assembly with one or more columns 210 is presented, showcasing how the different components fit together. FIG. 2A illustrates a basin 205 with two or more walls and a column 210. The walls and basin can be made of various materials such as concrete, fiberglass (FRP), or other suitable materials based on the specific requirements. In FIG. 2B, the basin 205 with one or more baffle walls 215 attached to both the basin and the column. The attachment of the baffle walls to the column can be achieved using a variety of attachment mechanisms, such as nuts, screws, magnets, snaps, or other mechanisms. Similarly, the baffle walls can also be attached to the basin through appropriate attachment mechanisms. The specific attachment mechanisms employed can depend on the design, material, and intended functionality of the kit. To further demonstrate the assembly process, FIG. 2C illustrates how the column 210 can be securely attached to the floor of the basin 205 using a floor attachment mechanism 220, which could be in the form of a bracket and set of screws. This ensures stability and structural integrity. FIG. 2D provides a three- dimensional view of the complete kit, showcasing the basin 205 and the baffle walls 215 fully assembled. The complete kit can offer a functional and aesthetically pleasing solution for various applications. The specific materials used for the basin 205, baffle walls 215, and columns 210 can vary based on the requirements and intended use of the kit. For example, the basin and baffle walls could be constructed from materials like fiberglass (FRP) or concrete, offering durability and resistance to environmental factors. The columns can be made from materials such as metal or FRP, providing the necessary support and structural integrity.

[0021] In FIGs. 3A-3C, an embodiment of the assembly kit with two columns 310 is depicted, providing insights into how the components fit together. FIG. 3A showcases a roofless basin 305 with two columns 310 positioned within it. The materials used for the basin and columns can vary based on the specific requirements, but commonly utilized materials include concrete, fiberglass (FRP), or other suitable options. FIG. 3B shows the roofless basin 305 with the two columns 310 securely attached to the floor of the basin. This attachment is facilitated by using attachment mechanisms 315 such as brackets and screws. The attachment mechanisms provide stability and ensure that the columns are firmly anchored to the basin's floor. In FIG. 3C, the basin 305 is depicted with attached panels 320 and the corresponding attachment means 315. The panels 320 can be attached to both columns 310 using attachment means such as screws and bolts. This configuration allows for a secure connection between the panels and columns, contributing to the overall stability' and structural integrity of the assembly. The specific materials employed for the panels 320, columns 310, and basin 305 can vary based on the intended application and desired characteristics. Fiberglass (FRP), concrete, or other suitable materials may be utilized. These materials are chosen for their durability, strength, and resistance to environmental conditions.

[0022] In FIGs. 4A-4E, an embodiment of the assembly kit with lock channels 410 and 415 is presented. In FIG. 4A. a four-sided basin 405 is depicted. The materials used for the basin can vary depending on the specific requirements and can include options such as concrete or fiberglass (FRP) for their structural properties and durability. In FIG. 4B, the basin 405 is shown with two lock channels 410 attached to it. The lock channels serve as attachment points for other components. The attachment of these lock channels to the basin can be achieved using one or more attachment means, such as screws, bolts, or other suitable mechanisms. In FIG. 4C, the basin 405 is presented with the lock channels 410, horizontal locking channels 415, and panels 425. The panels 425 can be attached to both the lock channels 410, horizontal locking channels 415, and the basin 405 using one or more attachment means. The attachment means can include screws, bolts, or other mechanisms that ensure a secure connection between the panels and the surrounding components. In FIG. 4D, the basin 405 is illustrated with flashing 420 installed around its walls. The flashing serves to provide a protective barrier and can be made of materials such as metal or FRP. It is attached to the walls of the basin using appropriate attachment means, such as screws or bolts. FIG. 4E presents an elevation three-dimensional view of the completed assembly kit, showcasing how all the components come together. The specific materials used for the panels 425, lock channels 410, horizontal locking channels 415, and flashing 420 can vary' based on the intended application. Fiberglass (FRP), metal, or other suitable materials can be employed to ensure strength, durability, and overall functionality.

[0023] In FIGs. 5A-5E, an embodiment of the assembly kit with a high elevation four-sided basin 505 is presented. FIG. 5A presents the four-sided basin 505, which is designed with a high elevation. The materials used for the construction of the basin can vary depending on the specific requirements and can include options such as concrete or fiberglass (FRP) to ensure structural integrity and durability. In FIG. 5B, the four-sided basin 505 is depicted along with lock channels 510 and panels 515. The panels 51 can be attached to both the locking channels 510 and the walls of the basin 505 using one or more attachment means.

The attachment means may include screws, bolts, or other suitable mechanisms that facilitate a secure connection between the panels and the basin. In FIG. 5C, the basin 505 is illustrated with flashing 520 installed. The flashing serves as a protective element and can be made of materials such as metal or FRP. It is attached to the basin 505 using one or more attachment means, ensuring a secure and watertight connection. Finally, FIG. 5E presents an elevated three-dimensional view of the completed assembly kit, showcasing the high foursided wall of the basin 505 and its overall configuration. The specific materials used for the panels 515, lock channels 510, and flashing 520 can vary based on the intended application. Fiberglass (FRP), metal, or other suitable materials can be employed to provide strength, durability, and optimal performance.

[0024] FIGs. 6A-6E present an embodiment of the assembly kit featuring a low four-sided basin 605 accompanied by two support beams 610. FIG. 6A presents the low four-sided basin 605 along with the presence of two support beams 610. The basin 605 can be constructed using materials such as concrete or fiberglass (FRP), ensuring stability and durability. FIG. 6B presents a side profile of the assembly is depicted, offering a perspective view. FIG. 6C presents another side profile view of the basin 605, support beams 610, a plurality of locking channels 615, and panels 620. The locking channels 615 serve as a means of securely attaching the panels 620 to the basin 605. These components can be made from materials such as metal or FRP, ensuring proper alignment, stability, and ease of installation. In FIG. 6E, an elevated three-dimensional view of the complete assembly kit is presented. It showcases the low four-sided wall of the basin 605, the two support beams 610, and provides a comprehensive overview of the overall configuration. The specific materials used for the support beams, locking channels, panels, and flashing may vary based on the desired strength, durability, and performance characteristics. [0025] FIGs. 7A-7D present an embodiment of the assembly kit featuring a four-sided basin 705. FIG. 7A presents the four-sided basin 705 as the central component of the assembly. The basin 705 can be constructed using materials such as concrete, fiberglass (FRP), or other suitable materials based on the specific requirements. The choice of material depends on factors like durability, weight, and resistance to environmental conditions. FIG. 7B presents the basin 705 being fitted with three locking channels 710 and panels 715 configured to cover an open face of the basin. The locking channels 710 provide a secure attachment point for the panels 715 and can be made of materials like metal or FRP, ensuring stability and proper alignment. The panels 715 can be constructed from various materials such as fiberglass (FRP) or other suitable materials that offer strength, impact resistance, and aesthetic appeal. The panels are configured to cover the open face of the basin, providing a finished and enclosed structure. In FIG. 7C, flashing 720 is installed, serving as a protective element for the assembly. The flashing 720 can be made from materials such as metal or FRP, offering resistance to water penetration and enhancing the overall integrity of the structure. The flashing is appropriately attached to the basin and other components using suitable attachment means. Finally, in FIG. 7D, an elevated three- dimensional view of the assembly kit with the four-sided basin 705 is presented, providing a comprehensive overview of the completed structure. The specific materials used for the basin, locking channels, panels, and flashing may vary based on the desired properties and performance requirements.

[0026] The assembly kits described can be utilized in various applications, offering versatile solutions for holding water, liquids, and other materials. One prominent use is for water storage tanks, where the robust basin and baffle walls create secure enclosures capable of holding significant volumes of water. These tanks can be employed for rainwater harvesting, irrigation systems, or portable water storage in areas with limited access to clean water sources.

[0027] Moreover, the assembly kits are well-suited for storing chemicals or other liquids. The materials used, such as fiberglass (FRP), provide excellent resistance to corrosion and ensure the safe containment of various substances. Industries like agriculture, manufacturing, and wastewater treatment can benefit from these kits, which offer reliable and durable storage solutions. In stormwater management, the assembly kits prove valuable by aiding in the control and redirection of stormwater runoff. By configuring the basin with appropriate baffle walls, the kits facilitate sedimentation and filtration processes, helping to prevent water pollution and manage drainage effectively, particularly in urban and industrial areas.

[0028] Beyond holding liquids, the assembly kits can also serve as storage solutions for materials like gravel or aggregates. The basin, along with the support beams and columns, provides a stable and secure enclosure for storing these materials. This versatility is advantageous in construction sites, landscaping projects, or storage yards where easy access to aggregates is essential. Additionally, the kits can be adapted to create sturdy retaining walls. By configuring the baffle walls and employing suitable attachment mechanisms, the kits offer effective soil retention and erosion control. This makes them valuable in landscaping, civil engineering projects, and agricultural applications that require terracing or slope stabilization. The assembly kits' adaptability, choice of materials, and attachment mechanisms allow for customization based on specific needs, making them suitable for a wide range of applications. Whether it's holding water, liquids, gravel, or serving as retaining walls, these kits provide functional and reliable solutions in various industries and contexts.

[0029] In addition to the embodiments described in the figures, other additions or variations to the assembly kit can be made. Assembly kits provide a versatile foundation for numerous applications, and incorporating variations and modifications can enhance their functionality.

One potential modification is the introduction of modular expansion, allowing effortless reconfiguration and adaptability. Additional basin units, baffle walls, and support beams can facilitate seamless growth and flexibility to accommodate changing needs and spatial constraints. Furthermore, one could integrate a built-in filtration system within the assembly. By including filter media and channels, these kits can effectively purify water or other liquids as they pass through the structure. This modification is particularly beneficial for onsite water treatment or purification requirements. To address specific needs, the addition of an insulation layer can be considered. This modification regulates temperature, enabling the storage of temperature-sensitive materials or the creation of controlled environments. It proves advantageous in applications such as aquaculture or hydroponics, where optimal conditions are crucial. For aesthetic customization, decorative panels can be incorporated into the design. These panels come in various designs, textures, and patterns, allowing users to create visually appealing installations. Additionally, integrating vertical gardening or green infrastructure elements within the panels can enhance the overall appearance and introduce a touch of nature. The inclusion of a telemetry and monitoring system introduces a new level of functionality to the assembly kits. Real-time monitoring of water levels, temperature, pH, and structural integrity becomes possible, particularly valuable in large- scale applications. This system enables precise control and facilitates prompt responses to any changes or issues that may arise.

[0030] In terms of portability and flexibility, a lightweight and portable version of the assembly kit can be developed. This modification simplifies assembly, disassembly, and transportation, making it suitable for temporary installations, emergency response scenarios, or applications requiring frequent relocation. To promote sustainability, the integration of solar panels into the design can provide a renewable energy source. This allows for powering lighting, water pumps, or monitoring systems, reducing dependence on external power sources and enhancing overall energy efficiency. Lastly, a tiered configuration can add visual interest to the assembly kits. Incorporating cascading water features or multilevel planting areas creates captivating landscapes and garden installations.

[0031] In some embodiments, the kit comprises materials made of fiber-reinforced plastic (FRP). The panels have a non-skid top surface for safety and can be adjusted in number to fit the specific project requirements. The panels are installed by butting them together and locking them in place. Additionally, the kit offers raised or flat hatches with gaskets, available in different sizes such as 11 inches x 15 inches (thermoplastic) and 19 inches x 24 inches (FRP). The primary structural beams are made of FRP and come in varying lengths of 30 feet and 20 feet respectively. The number of beams and beam seats can be customized according to the specific needs of the project. To accommodate different dimensions, the kit can include pipe penetration retrofit flashings with a minimum diameter of 12 inches, FRP channels, FRP angles (20 feet in length), FRP perimeter flashings, gaskets, and stainless steel hardware. It's important to note that the measurements and variations mentioned above are specific to this proposal but can be adjusted or modified in other embodiments to suit different project requirements. The flexibility of the kit allows for customization and adaptation to various basin sizes and specifications.

[0032] The described kit offers customization options for constructing a basin. It comprises several components, including a basin itself, attachment mechanisms, columns, and baffle walls. The attachment mechanisms play a vital role in securing the baffle walls to the basin. The columns are designed to connect to both the first and second sides of the basin, providing structural support. Users can assemble the baffle walls and attach them to the columns, allowing for flexibility and customization in the basin's configuration. The baffle walls included in the kit are designed to extend beyond the midpoint of the basin's height. By covering more than half of the basin's height, the baffle walls facilitate efficient flow control and separation of materials within the basin. In some embodiments, the baffle walls in the kit are designed with porosity. This means they have small openings or pores that allow the passage of certain substances or fluids while retaining others. The porous nature of the baffle walls aids in filtration, separation, or controlled flow of materials within the basin.

[0033] The attachment mechanisms used in the kit can vary and include options such as nuts, screws, magnets, or snaps. These different types of attachment mechanisms provide flexibility in how the baffle walls are secured to the basin, allowing users to choose the most suitable method based on their preferences or specific requirements.

[0034] In some aspects, the techniques described herein relate to a customizable kit for building a basin, the kit including: a basin; one or more attachment mechanisms, wherein attachment mechanisms secure the baffle walls to the basin; one or more columns configured to be mated to a first side and a second side of the basin; and one or more baffle walls, wherein the one or more walls are configured to be assembled by a user to be mated to the columns.

[0035] In some aspects, the techniques described herein relate to a kit, wherein the attachment mechanisms consists of at least one selected from the group of nuts, screws, magnets, or snaps.

[0036] In some aspects, the techniques described herein relate to a kit, wherein the columns are made of metal or fiberglass.

[0037] In some aspects, the techniques described herein relate to a kit, wherein the baffle walls cover more than half of the height of the basin.

[0038] In some aspects, the techniques described herein relate to a kit, wherein the kit further includes a floor attachment mechanism further including a bracket and a set of screws.

[0039] In some aspects, the techniques described herein relate to a kit, wherein the basin includes four sides and two open faces. This configuration enables easy access to the interior of the basin and facilitates the installation and connection of additional components. [0040] In some aspects, the techniques described herein relate to a kit, wherein the basin includes five sides and one open face.

[0041] In some aspects, the techniques described herein relate to a kit, wherein the one or more baffle walls are porous.

[0042] In some aspects, the techniques described herein relate to a kit, basin is included of concrete.

[0043] In some aspects, the techniques described herein relate to an assembly kit including: a basin; one or more baffle walls; one or more columns; and one or more attachment mechanisms, wherein, the baffle walls are attached to both the basin and columns using attachment mechanisms, and the columns are securely attached to the floor of the basin using a floor attachment mechanism.

[0044] In some aspects, the techniques described herein relate to a kit, wherein the basin and baffle walls consist of at least one selected from the group of metal or fiberglass.

[0045] In some aspects, the techniques described herein relate to a kit, wherein the kit further includes a flashing configured to be removably attached to the basin.

[0046] In some aspects, the techniques described herein relate to a kit, wherein the flashing is made of metal or fiberglass.

[0047] In some aspects, the techniques described herein relate to a kit, wherein the flashing is attached to the basin via at least one of screws, bolts, or magnets.

[0048] In some aspects, the techniques described herein relate to a kit, wherein the kit further includes one or more locking channels configured be removably attached with the columns and the basin, wherein the locking channels are further configured to mate perpendicularly to the columns.

[0049] In some aspects, the techniques described herein relate to a kit, wherein the basin includes a drain system.

[0050] In some aspects, the techniques described herein relate to a kit, wherein the one or more baffle walls are configured to be assembled by a user to be mated to the columns.

[0051] In some aspects, the techniques described herein relate to an assembly kit including: a four-sided basin, one or more locking channels; one or more panels; and flashing, wherein the locking channels are configured to removably attached to the basin, the panels are configured to removably attached to the lock channels, and the flashing is configured to removably attached to the basin.

[0052] In some aspects, the techniques described herein relate to a kit, wherein the one or more locking channels are configured to span the length of the basin.

[0053] In some aspects, the techniques described herein relate to a kit, wherein the basin includes two open faces.

[0054] In the invention, various embodiments have been described with references to the accompanying drawings. It may, however, be evident that various modifications and changes may be made thereto, and additional embodiments may be implemented, without departing from the broader scope of the invention as set forth in the claims that follow. The invention and drawings are accordingly to be regarded in an illustrative rather than restrictive sense.

The invention is not to be limited in terms of the particular embodiments described herein, which are intended as illustrations of various aspects. Many modifications and variations can be made without departing from its spirit and scope. Functionally equivalent systems, processes and apparatuses within the scope of the invention, in addition to those enumerated herein, may be apparent from the representative descriptions herein. Such modifications and variations are intended to fall within the scope of the appended claims. The invention is to be limited only by the terms of the appended claims, along with the full scope of equivalents to which such representative claims are entitled.