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Title:
ENZYMATICALLY STABLE ALKYL (ALKYL GLYCOSID)URONATES AS NONIONIC SURFACTANTS AND A PROCESS FOR THEIR MANUFACTURE
Document Type and Number:
WIPO Patent Application WO/1995/010524
Kind Code:
A1
Abstract:
Novel mixed-chain alkyl (alkyl glycosid)uronates are mild, environmentally friendly nonionic surfactants useful in detergent compositions. The compounds are stable to enzyme hydrolysis and therefore may be used in enzymatic fabric washing liquids and powders.

Inventors:
HARIRCHIAN BIJAN
VERMEER ROBERT
HUMPHREYS ROBERT WILLIAM RILEY
Application Number:
PCT/EP1994/003361
Publication Date:
April 20, 1995
Filing Date:
October 12, 1994
Export Citation:
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Assignee:
UNILEVER PLC (GB)
UNILEVER NV (NL)
International Classes:
C07H7/033; C07H15/04; C07H15/08; C07H15/18; C07H15/26; C11D1/12; C11D1/66; C11D1/68; C11D1/72; C11D3/22; C11D17/08; (IPC1-7): C07H15/04; C07H7/033; C11D1/66
Domestic Patent References:
WO1993002092A21993-02-04
Foreign References:
EP0427210A21991-05-15
EP0326673A21989-08-09
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Claims:
CLAIMS
1. A compound which is a glycoside of a uronic acid, a uronic acid salt or a uronolactone and which has the formula I: wherein n is zero, 1 or 2; m is 2, 3 or 4; and Y is a hydrogen atom, mono, oligo or polysaccharide; uronic acid, uronic acid salt, uronic acid lactone or polyuronic acid; one of Rx and R2 is a straightchain or branched saturated or unsaturated aliphatic chain of from 6 to 24 carbon atoms, optionally containing an aromatic, cycloaliphatic, mixed aromaticaliphatic or polyal yloxyalkyl radical; and the other of Rx and R2 is a hydrogen atom, a straightchain or branched alkyl group having from 1 to 6 carbon atoms, or a straightchain or branched alkenyl group having from 2 to 6 carbon atoms. A compound as claimed in claim 1, wherein n is zero or 1, and m is 2 or 3. A compound as claimed in claim 1 or claim 2, wherein R2 is a hydrogen atom or an alkyl group having from 1 to 3 carbon atoms. A compound as claimed in any preceding claim, wherein R2 is an alkyl group having from 6 to 18 carbon atoms. A compound as claimed in any preceding claim, which is an alkyl (alkyl Dgalactosid)uronate of the formula II, wherein Rx and R2 have the meanings given in claim 1: .
2. A compound as claimed in claim 5, wherein Rλ is hydrogen, a straight or branched chain alkyl group having from 1 to 6 carbon atoms or an alkenyl group having from 2 to 6 carbon atoms; and R2 is a substituted or unsubstituted saturated or unsaturated aliphatic group having from 6 to 24 carbon atoms.
3. A compound as claimed in claim 6, wherein Rx is a hydrogen atom, and R2 is an alkyl group having from 6 to 18 carbon atoms.
4. Use of a compound as claimed in any one of claims 1 to 7 as a surfactant in a detergent or cleaning composition.
5. A detergent composition suitable for washing fabrics, comprising an organic surfactant system, optionally a detergency builder system, optionally a bleach system, optionally an enzyme, and optionally other conventional detergent components, characterised in that the organic surfactant system comprises a compound as claimed in any one of claims 1 to 3.
6. A detergent composition as claimed in claim 9, containing from 1 to 50 wt% of the compound as claimed in any one of claims 1 to 7.
7. A detergent composition as claimed in claim 9 or claim 10, wherein the organic surfactant system further comprises one or more anionic and/or nonionic surfactants.
8. A detergent composition as claimed in claim 11, wherein the organic surfactant system further comprises a sulphonate or sulphatetype anionic detergent and/or an ethoxylated alcohol nonionic surfactant.
9. A detergent composition as claimed in any one of claims 9 to 12, characterised in that it is a liquid and comprises (i) from 1 to 50 wt% of one or more compounds as claimed in any one of claims 1 to 7, (ii) from 5 to 70 wt% of one or more other detergent surfactants, (iii) from 0 to 20 wt% of one or more builders and/or sequestering agents, (iv) from 0 to 15 wt% of one or more electrolytes, (v) from 0 to 5 wt% of one or more enzymes, (vi) from 0 to 15 wt% of one or more enzyme stabilisers, (vii) from 0 to 20 wt% of one or more phase regulants, (viii) optional minor ingredients, and water to 100 wt%. A detergent composition as claimed in claim 13, which comprises from 0.1 to 5 wt% of one or more enzymes (v) and from 0.1 to 15 wt% of one or more enzyme stabilisers (vi) . A detergent composition as claimed in any one of claims 9 to 12, characterised in that it is particulate or granular, and comprises (i) from 1 to 40 wt% of one or more compounds as claimed in any one of claims 1 to 7, (ii) from 5 to 40 wt% of one or more other detergent surfactants, (iii) from 0 to 80 wt% of one or more builders and/or sequestering agents, (iv) from 0 to 40 wt% of one or more bleach compounds, (v) from 0 to 5 wt% of one or more enzymes, (vi) optional minor ingredients, and water to 100 wt%. A detergent composition as claimed in claim 15, which comprises from 0.1 to 5 wt% of one or more enzymes (v) . A process for the preparation of a compound as claimed in any one of claims 1 to 7, which process comprises reacting an alcohol R2OH with a uronic acid ester or uronolactone of the formula III in a weight ratio of from 1:1 to 30:1, wherein R: and R2 have the meanings given in claim 1: Uronic Acid Ester Mixed Chain A yl(Alkyl NonSurfaceActive DGalactosid) Uronate SurfaceActive .
10. A process as claimed in claim 17, wherein the reaction is carried out at a temperature within the range of from 30 to 180°C in the presence of a base catalyst for a period of from 1 to 20 hours.
11. A process as claimed in claim 18, wherein the catalyst is a Bronsted base.
12. A process as claimed in any one of claims 17 to 19, wherein the weight ratio of the uronic acid ester or uronolactone to the catalyst is within the range of from 10:1 to 100:1.
Description:
ENZYMATICALLY STABLE ALKYL (ALKYL GLYCQSID■URONATES AS NONIONIC SURFACTANTS AND A PROCESS FOR THEIR MANUFACTURE

Field of the Invention

This invention relates to mixed chain alkyl(alkyl glycosid) uronates as a .new class of nonionic surfactants and a new process for their manufacture. The compounds of this invention were found to be unexpectedly stable to enzyme hydrolysis, which makes them especially suited for enzyme containing powdered and liquid detergent compositions.

Background of the Invention

The demand for mild, environmentally friendly surfactants has been steadily rising. In general, most compositions contain surfactants based on petrechemicals. Since these materials often have handling, storage and environmental hazards associated with them, it would be most desirable to use surfactants which are instead derived from agriculturally grown materials, such as carbohydrates. These naturally occurring compounds represent a source of renewable raw materials that are readily available, inexpensive, biodegradable, aguatically favourable and optically pure.

It is well known that uronic acids and their lactones undergo many transformations when reacted with alcohols under acidic conditions. The major reactions which are thought to take place for D-glucurono-6,3-lactone and D- galacturonic acid are set forth below:

HEET ftULE 26

The Major Reactions of D-Glucurono-6.3-lactone ith Alcohols

D-Gl

Alkyl α-D-Glucofuranosιdurono-6, 3- acc ofuranosιdurono-6, 3-Lactone

εteri ication

Alkyl (Alkyl α-D-Glucofuranosid)uronace

Alkyl (Alkyl α-D-Glucopyransoid)uronace

The Manor Reactions of D-Galacturonic Acid with Alcohols

D-Galaccuronic acid

From the above schemes, it can be seen that with uronic acids (or their lactones) , glycosidation and esterification are competing reactions resulting in a mixture of anomers. In the case of D-glucurono-6, 3-lactone, glycosidation is more rapid than esterification, whereas the reverse holds true for D-galacturonic acid, esterification is more rapid than glycosidation.

This known method suffers from the distinct disadvantage of yielding dialkyl long chain (e.g. greater than 8 carbons)

uronic acid esters that are not properly balanced and therefore, not suitable for providing surface activity. In this regard, it should be recalled that chain lengths necessary for effective surface activity generally range between 8 to 18 carbons total. Thus, when higher alcohols

(C 8 -C 18 ) are used according to the known method, the resulting uronic acid esters contain two long alkyl chains (dialkyl) generally having well over 30 carbons total and rendering them non-surface active.

We have developed a new method for preparing higher chain surface active alkyl (alkyl glycosid)uronates whose total number of alkyl carbons are between 8 and 18 which makes them well suited as balanced surfactants. The new method is based on selective alkaline transesterification of uronic acid at one reactive site whereas, the art known processes are based on random acidic esterification and glycosidation of uronic acid at two reactive sites.

Specifically, the alkyl (alkyl glycosid)uronates of the invention have one long alkyl group at the carboxyl site thereby rendering them properly balanced for effective surface activity. The invention can be more readily understood when reference is made to the following structures:

UNBALANCED (NON-SURFACE ACTIVE)

BALANCED (SURFACE ACTIVE)

US 2 562 200 to Mehltretter and US 2 845 439 to Corn Products teach processes for preparing sodium(alkyl glycosid)uronates, but there is no such teaching or suggestion of the "balanced" molecules of the invention or that these molecules have the surfactancy advantage of the compound of the invention.

WO 93 02092A to Zschiminer and Schwartz teaches galacturonic acid derivatives which are similar to the compounds of the invention; however, again there is no teaching in suggestion of using a "balanced" molecule having only one long chain ester such that total carbon number is suitable for surfactancy. In addition, there is no teaching of how such a compound could be made in any event.

Accordingly, it is one subject of the invention to provide a novel detergent composition comprising enzymatically stable alkyl (alkyl glycosid)uronate of the invention. Specifically, the alkyl (alkyl glycosid)uronates of the invention have only one long chain alkyl group and are well-suited as balanced surfactants.

Another object of the invention is to provide such a detergent composition which exhibits effective detergency and oily soil removal .

It is yet another object of the invention to provide a new process for the manufacture of surface active mixed chain alkyl (alkyl glycosid)uronates, preferably alkyl (methyl glycosid)uronates.

It is a particular onject of the invention to prepare surface active mixed chain alkyl (alkyl glycosid)uronates in good yield, high purity and desirable colour without hydroxyl group protection, oligomerisation or polymerisation.

Summary of the Invention

One embodiment of the invention relates to a novel detergent composition comprising surprisingly enzymatically stable surface active mixed chain alkyl (alkyl glycosid) uronate compounds, particularly long chain alkyl (methyl glycosid)uronates derived from D-galacturonic acid. In this embodiment, only one of two possible reactive sites (carboxyl position) has a long chain alkyl group and the overall carbon count at both sites is perfectly balanced to effective surface activity.

The second embodiment of the invention relates to a new process for preparing such surfactants. The process is an improvement over the art known process for the preparation of unbalanced non-surface active uronic acid esters, wherein the improvement comprises selectively reacting a short chain non- surface active uronic acid ester directly with a long chain alcohol in the presence of an alkaline catalyst without requiring hydroxyl group protection and without

oligomerisation or polymerisation. This embodiment is particularly directed to preparing balanced surface active mixed chain alkyl (alkyl glycosid) uronates in good yield, high purity and desirable colour. The mixed chain alkyl (alkyl glycosid)uronates of the invention have detergency profiles equal to, or better than, other well known nonionic surfactants based on petrochemicals, thereby indicating that they are viable, environmentally sound alternatives to traditional petrochemical surfactants.

Detailed Description of the Invention

The present invention relates to a new class of environmentally friendly "green" nonionic glycolipid surfactants. In particular, the invention relates to balanced surface active alkyl (alkyl glycosid)uronates derived from D-galacturonic acid.

In one embodiment of the invention, novel detergent compositions comprising enzymatically stable mixed chain alkyl (alkyl glycosid)uronates are described.

In a second embodiment of the invention, a new process for the manufacture of balanced surface active mixed chain alkyl (alkyl glycosid) uronates is described.

In general, the mixed chain alkyl (alkyl ' glycosid) uronates of the invention are defined as glycosids of uronic acids, uronic acid salts or uronolactones of the following general formula:

Mixed Chain Alkyl (Alkyl glycosid)Uronate wherein:

n = 0-2, preferably 0-1;

m = 2-4, preferably 2-3;

Y is a hydrogen atom, mono-, oligo- or polysaccharide; uronic acid, uronic acid salt, uronolactone or polyuronic acid;

R. is hydrogen, a straight or branched chain alkyl group having 1 to 6 carbons, preferably 1 to 3 carbons or an alkenyl group with 2 to 6 carbons;

R 2 is a straight or branched chain alkyl or alkenyl group which may contain an aromatic, cycloaliphatic, mixed aromatic aliphatic or polyalkyloxyalkyl radical comprising about 6 to about 24 carbons, preferably 8 to 18 carbons.

Such alkyl (alkyl glycosid) uronates have a balanced combination of a long and short alkyl chain which are surprisingly stable to enzyme hydrolysis.

Suitable mono-, aligo- or polysaccharides that may be used to form alkyl (alkyl glycosid)uronates of the invention include, but are not limited to, glucose, galactose, mannose, gulose, sucrose, lactose, fructose, sorbitol, maltose and starch.

Examples of polyuronic acids, uronic acids or their lactones which may be used to form alkyl (alkyl glycosid) uronates of the invention include, but are not limited to, D-glucuronic acid, D-glucurono-6, 3-lactone and D-galacturonic acid. Other examples include D-mannuronic acid, L-guluronic acid, L-lyxuronic acid, L-iduronic acid, pectin, algin, alginic acid, oxidised starch, oxidised cellulose and acacia.

Suitable aliphatic hydrocarbon radicals include saturated and unsaturated radicals including but not limited to methyl, ethyl, amyl, hexyl, heptyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl and octadecyl; allyl, decenyl, dodecenyl, tetradecenyl, oleyl, linoleyl and linolenyl. The active compounds of the invention may contain straight or branched aliphatic groups. Aromatic radicals are exemplified by benzyl, aniline or substituted benzyl or aniline groups. Suitable mixed aliphatic aromatic groups are exemplified by benzylpropyl, phenylethyl, phenoxyethyl and vinylbenzyl. Cycloaliphatic radicals are exemplified by but not limited to cyclopentyl and cyclohexyl.

In one embodiment of the invention, an enzymatically stable mixed chain alkyl (alkyl glycosid)uronate is used as a surfactant in a novel detergent composition.

An example of a specific mixed chain alkyl (alkyl glycosid)uronate is set forth below:

Mixed Chain alkyl (alkyl D-galactosid)uronate

wherein, in each case,

R 2 is a substituted or unsubstituted, saturated or unsaturated alkyl group having 6-24 carbons, preferably 8 to 18 carbons;

Ri is hydrogen, a straight or branched chain alkyl group having 1 to 6 carbons, preferably 1 to 3 carbons or an alkenyl group having 2 to 6 carbons;

R 2 may also be an alkoxylated alkyl chain and the alkyl (alkyl D-glycosid)uronates may be ethoxylated and propoxylates or mixtures thereof.

It should be understood that R 2 may be defined as R- and R-. as R 2 except that one has to be a short alkyl chain group with maximum 6 carbons and the other has to be a longer alkyl chain group.

The mixed chain alkyl (alkyl glycosid) uronates of the invention were found to be surprisingly hydrolytically stable to enzymes such as lipase. This is because most sugar esters are generally sensitive to enzymes and hydrolyse readily. Because of their enzymatic stability and favourable surfactant properties, mixed chain alkyl (alkyl glycosid) uronates are well suited for detergent, personal product, cosmetic, pharmaceutical and dental applications, particularly enzyme containing powdered, light or heavy-duty liquid detergent compositions.

Examples of powdered detergent compositions are described in US 4 929 379 to Oldenburg et al, and examples of light duty liquid detergent compositions are described in US 4 671 894 to Lamb et al, US 4 368 146 to Aronson et al and US 4 555 360 to Bissett et al, all of which are hereby incorporated by reference into the subject application.

Examples of a heavy-duty liquid detergent composition are described in US 4 959 179 to Aronson et al, which is hereby incorporated by reference into the subject application.

An ideal powdered detergent composition comprises the following (all percentages by weight) :

(1) 1-40% mixed chain alkyl (alkyl glycosid)uronate

(2) 5-40% detergent active

(3) 0-50% builder or sequestering agent ( (44)) 0 0--4400%% buffering agent

(5) 0-30% electrolyte

(6) 0-20% bleach system

(7) 0.1-5% enzyme

(8) B Baallaanncce minors plus water to 100%

Powdered detergent compositions of the invention can comprise from 1-60% mixed chain alkyl (alkyl glycosid) uronate, preferably 1-40%; from 5-70% detergent active, preferably 5-40%; from 0-70% builder, preferably 0-50%; from 0-60% buffering agent, preferably 0-40%; from 0-50% electrolyte, preferably 0-30%; from 0-30% bleach, preferably 0-20%; from 0-10% enzyme, preferably 0.1-5%; and the balance minors or water.

An ideal liquid detergent composition comprises the following (all percentages by weight) :

(1) 1-50% mixed chain alkyl (alkyl glycosid) uronate

(2) , 5-70% detergent active ( (33)) 0 0--2200%% builder or sequestering agent

(4) 0-15% electrolyte

(5) 0.1-5% enzyme

(6) 0.1-15% enzyme stabiliser

(7) 0-20% phase regulant ( (88)) B Baallaannccee minors plus water to 100%

Liquid detergent compositions of the invention can be built or unbuilt and may be aqueous or nonaqueous . The compositions generally comprise from 1-70% mixed chain alkyl (alkyl glycosid) uronate, preferably 1-50%; from 5-80% detergent active, preferably 5-70%; from 0-50% builder, preferably 0-20%; from 0-60% electrolyte, preferably 0-15%; from 0-10% enzyme, preferably 0.1-5%; from 0-30% enzyme stabiliser, preferably 0.1-15%; from 0-30% phase regulant, preferably 0-20%; and the balance minors or water.

Suitable detergent actives of the invention that can be used are C 10 to C 24 carbon atom fatty acid soaps or anionic, nonionic, cationic, zwitterionic or amphoteric synthetic

surfactants, or mixtures thereof; however, anionic and nonionic synthetic surfactants are preferred.

Examples of anionic synthetic surfactants that can be used are salts (including sodium, potassium, ammonium and substituted mono-, di-, and triethanolamine salts) of 8 to 20 carbon alkyl benzene sulphonates, 8 to 20 carbon primary or secondary alkanesulphonates, 8 to 20 carbon olefinsulphonates, 8 to 20 carbon alkylsulphates, 8 to 20 carbon alkylpolyglycolether sulphates and carboxylates containing up to 12 ethylene oxide units. Any suitable anionic surfactant may be used, however, 8 to 20 carbon alkyl benzenesulphonates and primary alkanesulphonates are preferred.

Examples of nonionic synthetic surfactants that can be used are condensation products of ethylene oxide and propylene oxide with 8 to 20 carbon alcohols, 8 to 20 carbon alkylphenols or 8 to 20 carbon fatty acid amides. Any suitable nonionic surfactant may be used, however, 8 to 20 carbon ethoxylated alcohols containing 3 to 12 ethylene oxide units are preferred.

Builders that can be used according to this invention include conventional alkaline detergency builders, inorganic or organic.

Examples of suitable inorganic alkaline detergency builders are water-soluble alkali metal phosphates, polyphosphates, borates, silicates and carbonates.

Examples of suitable organic alkaline detergency builders are polycarboxylate builders such as water-soluble salts of citric acid, mellitic acid, carboxymethyloxysuccinic acid and salts of polymers of itaconic acid and maleic acid.

Other polycarboxylate builders include DPA (dipicolinic acid) and ODS (oxydisuccinic acid) . Zeolites and aluminosilicates of the formula Na x [(A10 2 )y. (Si0 2 ) y ]ZH 2 0 wherein X and Y are integers of at least 6 and Z is an integer from about 15 to 264, for example, may be suitably used. Any suitable builder may be used; however, zeolites are preferred.

The alkaline buffering agent can be any such agent capable of providing a 1% product solution with a pH above 9. Advantageous alkaline buffering agents are the alkali metal silicates, since they decrease the corrosion of metal parts in washing machines, and sodium metasilicate is preferred.

The liquid detergent compositions may comprise an amount of electrolyte (defined as a water-soluble salt) whose quantity depends on whether or not the composition is structured. By structured is meant the formation of lamellar phase sufficient to endow solid suspending capability.

The water-soluble electrolyte salt may be a detergency builder such as sodium tripolyphosphate on it may be a non¬ functional electrolyte such as sodium sulphate or sodium chloride. Preferably, whatever builder is used in the composition comprises all or part of the electrolyte.

Enzymes which can be used are proteases, lipases, anylases, cellulases, oxidases, or mixtures thereof.

Stabilisers or stabiliser systems may be used in conjunction with enzymes may comprise calcium chloride, calcium acetate, propionic acid salt, boric acid, boric oxide, borax, alkali metal borates (eg sodium ortho-, meta- and pyroborate) or polyols such as propylene glycol, ethylene glycol, glycerol, sorbitol, mannitol and glucose.

An especially preferred stabilisation sytem is boric acid in combination with a polyol . Preferably, the weight ratio of polyol to boric acid added is at least 1, more preferably at least about 1.3.

In addition to the ingredients described hereinbefore, the preferred compositions frequently contain a series of optional ingredients which are used for the known functionality in conventional levels. While the detergent compositions are generally premised on aqueous, enzyme- containing detergent systems, it is frequently desirable to use a phase regulant. This component, together with water, constitutes then the solvent matrix for the claimed liquid compositions. Suitable phase regulants are well-known in liquid detergent technology and can be represented by hydrotropes such as salts of alkylarylsulphonates having up to three carbon atoms in the alkyl group, eg sodium, potassium, ammonium and ethanolamine salts of xylene-, toluene-, ethylbenzene-, cumene-, and isopropylbenzene sulphonic acids. Alcohols may also be used as phase regulants. This phase regulant is frequently used in an amount from about 0.5% to about 20%, the sum of phase regulant and water is normally in the range from 35% to 65%.

Examples of oxygen or chlorine liberating bleaches that may be used are dichlorocyanuric acid salts or alkali metal hypochlorites.

The preferred compositions herein can contain a series of further optional ingredients which are mostly used in minor additive levels, usually below about 5%. Examples of the like additives include: suds regulants; lather depressants; opacifiers; antioxidants; bactericides; germicides; optical brighteners; anti-tarnishing agents; dyes; fabric softening agents; and perfumes.

In the second embodiment of the invention, a new process for the manufacture of surface active alkyl (alkyl glycosid) uronate is described.

-5 It has been found, in accordance with the present invention, that non-surface active uronic acid esters of their lactones may undergo alkaline transesterification with higher alcohols (C 6 - C 2 ) to produce surface active alkyl (alkyl glycosid)uronates. The invention can be more readily 0 understood when reference is made to the general equation:

Uronic Acid Ester Mixed Chain Aky.(Akyt Non-Surface-Active O-Gaiactosid) Uronate Surf ace- Active

The method of the invention is especially suitable for the manufacture of alkyl (alkyl glycosid)uronates wherein R λ is hydrogen, a straight or branched chain alkyl group having 0 1 to 6 carbons, preferably 1 to 3 carbons or an alkenyl group with 2 to 6 carbons; R 2 is a straight or branched chain alkyl or alkenyl group which may contain an aromatic, cycloaliphatic, mixed aromatic aliphatic or polyalkyloxyalkyl radical comprising about 6 to 24 carbons, preferably 8 to 18 5 carbons.

The alcohol (R,OH) can be used in stoichiometric molar amounts with respect to uronic acid ester or uronolactone. Preferably, however, as seen in Examples 1 through 5, it is added in excess. More preferably, the molar ratio of alcohol (R 2 OH) to uronic acid ester or uronolactone is about 1.1:1 to 30:1, most preferably about 1.5:1 to 15:1. It is desirable to use water free reaction components, although small amounts of water can be tolerated.

In the process of the invention, the alcohol (R 2 OH) can be added progressively, but is usually added in full amount at the beginning of the reaction and preferably in excess, but at least in a molar ratio or 1.5:1 to 15:1 with respect to uronic acid ester or uronolactone used.

The uronic acid ester or uronolactone used in the method of the invention is preferably in fine powder form, however, crystalline solids, flakes and syrups can be used as well. The reaction is performed at elevated temperature: 30°C - 180°C, preferably 80°C-130°C.

The reaction can be carried out under reduced pressure, however, it is preferably carried out at normal atmospheric pressure until the uronic acid ester or uronolactone has completely dissolved, then under reduced pressure to remove alcohol and excess R-.OH) .

The reactants are reacted preferably with intensive stirring for several hours, (eg 1 to 20 hours) , preferably, however, until the uronic acid ester or uronolactone has completely dissolved which is about 2 to 10 hours.

The catalysts used to accelerate the rate of reaction are generally classified as Bronsted bases such as sodium hydroxide, potassium hydroxide, sodium metal, potassium metal

or alkyl alkoxides such as sodium methoxide, potassium ethoxide, sodium decoxide and potassium dodecoxide. Any alkaline catalyst can be used, however, sodium metal and alkyl alkoxides are preferred. The catalyst can be added at any time during the reaction, however, it is preferably added at the beginning of the reaction followed by addition of uronic acid ester. The molar ratio of uronic acid ester to alkaline catalyst is about 100:1 to 1:1, preferably about 50:1 to 5:1, more preferably about 35:1 to 10:1.

In general, the surface active alkyl (alkyl glycosid) uronates of the invention may be isolated as syrups, especially when derived from a mixture of anomers, however, crystalline solids are preferred and organic solvents may be otionally added to enhance crystallisation. Typical organic solvents that may be used include, but are not limited to, methanol, ethanol, propanol, isopropanol, butanol, acetonitrile, acetone, ethyl ether, petroleum ether, dioxane, tetrahydrofuran, chloroform, hexane, heptane, octane, decane, toluene and the like; however, acetonitrile, acetone, hexane and heptane are the preferred solvents. Mixtures of solvents can also be used.

The alkyl (alkyl glycoside)uronates prepared by the method of the invention are of high purity having a purity range of 93-99%.

Because of their high degree of purity and good surfactant properties, they are well suited for use as biodegradable mild surfactants for detergent, personal product, cosmetic, pharmaceutical and dental applications such as powdered, light or heavy-duty liquid detergent compositions, bar compositions, shampoo compositions, conditioner compositions, shower gel compositions, bubble

bath compositions, lotions, rnouthwash compositions or dentifrice compositions and the like.

In order to more fully illustrate the nature of the invention and the manner of practising the same, the following examples are presented. These examples are for illustrative purposes only and are not intended to be limiting in any way.

EXAMPLE 1 Preparation of Hexyl (Methyl α-D-Galactopyranosld)Uronate

.HMttGalp)

Methyl (methyl o-D-galactopyranosid) uronate (5.0 g, 0.023 mole) and a solution of anhydrous 1-hexanol (29.3 g, 0.29 mole) containing sodium metal (0.025 g, 0.0011 mole) were placed in an oven-dried three-necked round bottom flask equipped with a mechanical stirrer, thermometer and short path distillation head. The mixture was heated at 80-110°C under a mild nitrogen blanket. After all had dissolved, methanol and excess 1-hexanol were removed by vacuum distillation. The resulting syrup was cooled, heptane (80 ml) added and stirred rapidly. The solution was then filtered, washed with heptane (3 x 30 ml) and recrystallised from water. The yield was 5.4g (82.1%), MP 136-137°C, purity 99.2%.

EXAMPLE 2 Preparation of Octyl (Methyl α-D-Galactopyranoside) Uronate

(OMgGalp)

Prepared according to the procedure described for

HMαGalp except anhydrous 1-octanol was used. The yield was 5.6 g (77.7%), MP 131-132°C, purity 98.9%.

EXAMPLE 3

Preparation of Decyl (Methyl α-D-Galactopyranosid) Uronate

(DMαGalp)

Prepared according to the procedure described for HMαGalp except anhydrous 1-decanol was used. The yield was 5.7 g (72.7%), MP 126-127°C, purity 98.4%.

EXAMPLE 4 Preparation of Decyl (Methyl β-p-Galactopyranosid) uronate

(DMβGalp)

Prepared according to the procedure described for HMαGalp except methyl (methyl β-D-galactopyranosid) uronate and anhydrous 1-decanol were used. The yield was 5.5g (70.0%), MP 106-107°C, purity 93.3%.

EXAMPLE 5 Preparation of Dodecyl(Methyl α-p-Galactopyranosid)uronate

(DoMgGalp)

Prepared according to the procedure described for HMαGalp except 1-dodecanol was used. The yield was 7.9g (91.2%), MP 121-122°C.

SURFACTANCY

In order to demonstrate the effectiveness of these compounds as effective surfactants, especially in enzyme containing detergent compositions, various physical properties such as enzyme stability and detergency were measured.

EXAMPLE 6 Enzyme Stability

Enzyme catalysed hydrolysis of uronates was monitored using a TitraLab (Radiometer, Copenhagen) pH-stat autotitrator. Emulsified substrate was prepared by mixing water (5 mL) , 1-butanol (1 mL) , acacia gum (1 g) , and substrate (0.357 mmoles) using a homogeniser (Omni-mixer, OCI Instruments) for 15 minutes. Emulsified substrate (5 mL) was mixed with Tris-HCI buffer (20 mL, 100 iriM, pH 8.0) and equilibrated at 30°C in a thermostatic reaction cup. Lipolase (20.5 LU) was added to initiate the reaction and the production of acid was monitored by titration with 0.1 NaOH.

COMPOUND MEAN REL STABILITY SLOPE VELOCITY α-Methyl D-Glucose 3.9921 100 IX Monolaurate

D-Glucose Monolaurate 1.6880 42 2.4X

Decyl (Methyl β-D 0.7101 18 5.6X Galactopyranosid)uronate

Hexyl (Methyl α-D very stable/slow hydrolysis Galactopyranosid)uronate

As can be seen from the table above, lipolase hydrolyses α-methyl D-glucose monolaurate and D-glucose monolaurate more quickly than decyl (methyl β-D-galactopyranosid)uronate or hexyl (methyl α-D-galactopyranosid)uronate. This finding is unexpected since mixed chain alkyl (alkyl D-glycosid)uronates of the invention have very similar structures to that of α- methyl D-glucose monolaurate and D-glucose monolaurate. This test suggests that the mixed chain alkyl (alkyl glycosid) uronates are surprisingly enzymatically stable.

EXAMPLE 7 wash Cvcle Stability ( xM)

The wash cycle stability of half-life ( M.) of decyl (methyl α-D-galactopyranosid)uronate was determined using an automatic titrator at 40°C, pH = 10, 8.13 x 10 "3 M concentration.

COMPOUND :tVS)

Decyl (methyl α-D-galactopyranosid)uronate 7.9 hrs

This finding suggests that Decyl (methyl α-D- galactopyranosid)uronate is hydrolytically stable enough for a typical wash cycle at elevated temperatures.

EXAMPLE 8 Deterσencv Evaluation (Prototype Detergent Formulation)

The detergency performance of decyl (methyl α-D- galactopyranosid) uronate was evaluated on WFK 30D cloth

(polyester cloth coated with pigment/sebum) using a tergotometer. The performance of decyl (methyl α-D- galactopyranosid) uronate was evaluated as a mixed system

(70:22.5:7.5, 70:15:15, 70:7.5:22.5 LAS:Neodol 25-7 :Uronate) at about 0.22g/L total surfactant. A non-phosphate, zeolite- built Burkeite base powder was dosed over the side at about 0.75g/L. The ratio of total surfactant to zeolite Burkeite base powder was 21.6%:78.4%. The system was kept at 37°C, pH 10, 120 ppm hardness for 15 minutes. The detergency improvement was measured by a change in reflectance (ΔR) of the stained cloth before and after washing with the detergent prototype as measured in a standard reflectometer. In general, larger reflectance values suggest better detergency and oily soil removal.

The prototype detergent composition is as follows:

INGREDIENTS WEIGHT %

Linear Alkylbenzenesulphonate (LAS) 1 - 40

Alkyl (Alkyl D-Glycosid)uronamide 1 - 40

Neodol 25-7 1 - 40

Zeolite Burkeite Base Powder 10 - 97

Neodol 25-7 is an alkoxylated nonionic surfactant having an average degree of alkoxylation of about 7 and an average chain length of about C 12 - C 15 .

The detergency performance of decyl (methyl α-D- galactopyranosid)uronate is set forth below:

Surfactant Ratios = LAS:Neodol ΛR 25-7:Uronate (21.6% by weight total active

100:0:0 11.8

70:30:0 11.5

70:22.5:7.5 14.7

70:15:15 14.0

70:7.5:22.5 13.3

70:0:30 6.8

0:0:0 1.3

As seen from the above table, the addition of from about 5% to about 25% uronate to a mixture of LAS and Neodol 25-7 (70:22.5:7.5, 70:15:15 and 70:7.5:22.5) unexpectedly results in synergistically enhanced oily soil removal compared to either a mixture of LAS and Neodol 25-7 (70:30:0) or LAS alone (100:0:0) . The detergency date suggests that mixed chain alkyl (alkyl D-glycosid)uronates of the invention provide synergistic detergency when mixed with anionic surfactants or nonionic surfactants or both.

It should be understood that the specific forms of the invention herein illustrated and described are intended to be representative only. Changes, including but not limited to those suggested in the specification, may be made in the illustrated embodiments without departing from the clear teachings of the disclosure accordingly, reference should be made to the following appended claims in determining the full scope of the invention.