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Patent Searching and Data


Title:
LINED ROCK CISTERN OR TUNNEL
Document Type and Number:
WIPO Patent Application WO/1985/004214
Kind Code:
A1
Abstract:
The inner surface (11) of the wall structure of the rock cistern is a tightly sealing lining. The supporting layer (12) consists of a steel-reinforced water-tight sprayed concrete layer. Between the blasted rock surface (14) and steel-reinforced water-tight sprayed concrete layer (12) there is a sprayed concrete layer (13) well permeable to water, serving as a groundwater-conducting layer. In the sprayed concrete layer (13) well permeable to water, subdrain pipes (15) have been placed. The tightly sealing lining (11) consists of plastic, steel, fibre concrete or equivalent.

Inventors:
PULKKINEN JORMA (FI)
Application Number:
PCT/FI1985/000024
Publication Date:
September 26, 1985
Filing Date:
March 08, 1985
Export Citation:
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Assignee:
NESTE OY (FI)
International Classes:
E21D11/10; E21D11/38; (IPC1-7): E21D11/00; E21D11/02
Foreign References:
SE413426B1980-05-27
DE303027C
DE3223330A11983-12-29
CH600135A51978-06-15
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Claims:
Claim
1. A rock cistern or tunnel (10), having a tightly sealing lining for the inner surface (11) of its wall structure and its supporting layer (12) consisting of a steelreinforced watertight sprayed concrete layer, characterized in that between the blasted rock surface (14) and the steelreinforced watertight sprayed concrete layer (12) there is a sprayed concrete layer (13) well permeable to water, serving as a groundwaterconducting layer.
2. Rock cistern according to claim 1, characterized in that in the sprayed concrete layer (13) well permeable to water have been placed subdrain pipes (15) .
3. Rock cistern according to claim 1 or 2, characterized in that the tightly sealed lining (11) consists of plastic, steel, fibre concrete or equivalent.
4. Rock cistern according to any one of claims 13, characterized in that the wall structure and bottom structure of the rock cistern (10) are fully identical.
5. Rock cistern according to any one of claims 13, characterized in that the lining of the bottom of the rock cistern (10) is a steel plate (16).
Description:
Lined rock cistern or tunnel

The present invention concerns a rock cistern or tunnel with a tightly sealing lining for inner surface of its wall structure and its supporting structure consisting of a steel-reinforced, water-tight sprayed concrete layer.

It is well-known practice to use caverns blasted in rock for storing various liquids and gases, without lining. In these cases the products to be stored are immiscible with water and lighter than water. That such liquids and gases are held in storage is based on the pressure of the water surrounding the rock cavern being higher than that which the product to be stored has. This has however the consequence that ground water flows into the place of storage. On the other hand, if the storing pressure of the liquid or gas is high, one is compelled to excavate unreasonably deep caverns, and this involves high costs. In cases in which no water contact of the procudt to be stored is permitted, lining of the storage walls is indispensable.

As to the state of art, reference is made to the European patent application No. 79101881.5 (publicizing No. 0007413), in which against the blasted rock surface there is a first concrete layer and against the inner surface of the wall structure, a second concrete layer. There is a protective layer and a tightly sealing film between these layers. A drawback of this kind of wall structure is that no anchors can be carried through said film. In addition, the percolating water collects between the first concrete layer and the film.

In the British Patent No. 1.574.367 is disclosed a rock cistern wall structure of which the inner surface is a lining. This wall structure is composed of structural concrete elements to which the steel lining has been concreted fast. The design requires that there is an empty space for percolating water between the element

and the blasted rock surface. This wall structure of prior art is embarrassed by the drawback that the construction is extremely costly. Resistance against high inside pressure requires the use of thick steel sheet, which increases the price of the wall ~ ~ structure. A further drawback is its susceptibility to corrosion damage because the anchoring members have been carried through an ' empty space.

It is known in the art to coat the rock wall with sprayed concrete and to seal such a lining with plastic coatings. However, the successful applying of the methods of prior art has been inhibited by the fact that the groundwater forces its way through the sprayed concrete lining and prevents adherence of the lining, and detaches the coating during use. Endeavours have been made to eliminate this by means of subdrains provided behind the sprayed concrete lining, which have the task to carry the harmful percolating water to a drain. Since the water only moves in fissures in the rock and such fissures are often highly abundant, the requisite drains would be so numerous that the required fixing of the concrete lining to the rock could no longer be provided.

The present invention concerns primarily the elimination of draw¬ backs caused by the groundwater and, consequently, the establishing of a tightly sealing surface and ensuring its perfect adherence to its base. On the other hand, the object of the invention is to enable the uneven rock surface after blasting to be smoothed so as to render possible the establishing of comparatively thick reinforced plastic linings.

The rock cistern or tunnel wall structure of the invention is mainly characterized in that there is, between the blasted rock surface and the steel-reinforced water-tight sprayed concrete layer, a sprayed concrete layer well permeably to water and serving as a groundwater-conducting layer.

The novelty of the invention is the use of a sprayed concrete layer with good water conductivity as a layer eliminating the groundwater

I pressure, under the sprayed concrete layer proper. On the rock surface is sprayed a light-weight concrete mix, of which the constituents may be haydite, sand, cement and a puffing-up agent, or a water-conducting fibre, e.g. wood fibre, plastic fibre or glass fibre. This kind of light-weight concrete has a reasonable

2 compressive strength 50 to 150 kp/cm , yet being well permeable to water. From this layer it is easy to conduct the groundwater to the drains through plastic pipes. For the base of the actual sealed lining, a strong, tight, dry and sufficiently smooth concrete surface is needed, however. This can be produced with the aid of conventional sprayed concrete when the groundwater pressure has been efficiently eliminated between the rock and said surface.

Applications of the present invention are pressurized stores of natural gas under pressure, aviation kerosene stores, grain silos and stores and pressure tanks for various toxic substances.

The advantage of the lined cistern of the invention when used as a natural gas container is that the lined cistern may be built comparatively close to the soil surface (at 50-100 depth) , and that the cistern may be pressurized to a rather high pressure, whereas an equivalent unlined cistern would have to be sunk quite deep (at a minimum 500-1000 m) . Thanks to the construction work close to the surface, the construction time will be shorter and the cost will be less.

An advantage of the cistern of the invention is also that the store can be built above the groundwater table. This would be contem- plated when constructing cisterns in mountainous regions, for instance on the Norwegian, British and Japanese coasts.

An advantage of the lined rock cistern is further that the cistern can be built in comparatively low-strength and broken types of rock.

The invention is described in detail, reference being made to an

advantageous embodiment of the invention presented in the figures of the attached drawing, but to which the invention is not meant to be exclusively confined.

Fig. 1 presents in a schematic sectional view, an advantagous embodiment of the invention.

Fig. 2 shows the detail A of Fig. 1 on a larger scale.

In the embodiment depicted in Figs 1 and.2, the rock cistern or tunnel in general is indicated by the reference numeral 10. The inner surface 11 of the cistern 10 is a tightly sealing lining, in this embodiment a reinforced plastic layer. The bottom of the cistern 10 consists of a steel plate 16. The blasted rock surface is in Fig. 1 indicated with 14.

As can be seen in Fig. 2, against the reinforced plastic layer 11 there is placed a steel-reinforced water-tight sprayed concrete layer 12 serving as a supporting layer. As taught by the basic idea of the invention, there is between the blasted rock surface 14 and the reinforced water-tight sprayed concrete layer 12 a sprayed concrete layer 13 well permeable to water, serving as a groundwater-conducting layer. The reference numeral 15 indicates subdrains, preferably plastic pipes, in the layer 13.

For the tightly sealing lining 11, various coatings may be used, such as plastic, steel, fibre concrete, etc. The bottom structure of the cistern 10 may, of course, be fully identical with the wall structure, but in the case of the bottom it is advantageous to use steel plate 16, as has been indicated in Fig. 1, whereby a bottom structure of this type is strong enough e.g. to be walked on.

In the foregoing, only an advantageous embodiment of the invention has been presented, and it is obvious to a person skilled in the ar that numerous modifications thereof are feasible within the scope of the inventive idea stated in the claims following below.